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Lexmark MX61 SERIES - User Manual

Lexmark MX61 SERIES
527 pages
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MX61x and XM3150
7016-630, -67x
Service Manual
Start diagnostics
Maintenance
Safety and notices
Trademarks
Index
December 20, 2016 www.lexmark.com
P/N 12G2272

Table of Contents

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Lexmark MX61 SERIES Specifications

General IconGeneral
Print TechnologyLaser
FunctionsCopy, Fax, Print, Scan
Recommended Monthly Page Volume2, 000 to 15, 000 pages
Duplex PrintingStandard
ConnectivityEthernet
Maximum Paper Size8.5 x 14 inches
Operating System CompatibilityLinux, Windows

Summary

Service Manual

Start diagnostics

Accessing diagnostic procedures for troubleshooting.

Maintenance

Procedures for keeping the printer in optimal working condition.

Safety and notices

Important safety information and legal notices regarding product use.

Trademarks

List of registered trademarks associated with the product.

Index

Alphabetical listing of topics and page numbers for quick reference.

Notices and safety information

Laser notice

Details on the Class I laser product certification and internal laser classification.

Safety information

Safety information

General safety guidelines, warnings, and precautions for product handling.

Preface

Service manual conventions

Explains notes, warnings, and cautions used throughout the service manual.

Change history

Lists revisions and updates made to the manual with dates.

General information

Media guidelines

Guidance on printing with specialty media.

Paper guidelines

Recommendations for selecting and using various paper types.

Paper characteristics

Details on paper properties affecting print quality and reliability.

Selecting paper

Guidelines for choosing and using appropriate paper types.

Selecting preprinted forms and letterhead

Guidelines for selecting preprinted forms and letterhead.

Storing paper

Recommendations for proper paper storage to avoid jams and quality issues.

Using recycled paper and other office papers

Information on using recycled paper and Lexmark's testing.

Using specialty media

Tips for using card stock, envelopes, and labels.

Supported paper sizes, types, and weights

Tables detailing supported paper sizes, types, and weight capabilities.

Data security notice

Data security notice

Information on the printer's memory types and data storage.

Tools required for service

Lists essential tools needed for performing maintenance and repairs.

Diagnostic information

Troubleshooting overview

An overview of the diagnostic approach and key troubleshooting sections.

Performing the initial troubleshooting check

Essential preliminary steps before starting detailed troubleshooting procedures.

Fixing print quality issues

Procedures for diagnosing and resolving common print quality problems.

Paper jams

Information on understanding and clearing various types of paper jams.

Understanding the printer messages

Explanations of common printer messages and required actions.

User attendance messages

Information on messages requiring user interaction or attention.

Printer hardware errors

Error codes and troubleshooting steps for printer hardware failures.

ADF;Scanner hardware errors

Error codes and troubleshooting steps specific to ADF and scanner hardware.

Input;output option hardware errors

Error codes and troubleshooting for hardware issues related to I/O options.

Other symptoms

Troubleshooting steps for various general printer symptoms.

Repair information

Removal precautions

Essential safety precautions before performing part removal.

Data security notice

Procedures for erasing sensitive data from printer memory.

Handling ESD-sensitive parts

Guidelines for safely handling parts sensitive to electrostatic discharge.

Controller board;control panel replacement

Procedures for replacing the controller board and control panel.

Restoring the printer configuration after replacing the controller board

Steps to restore printer configuration using the Service Restore Tool.

Component locations

Exterior locations

Diagrams illustrating the location of external printer components.

Front view

Illustration of the printer's front view with numbered components.

Basic model

Identification of basic components on the front view.

Configured model

Illustration of the printer with optional trays and stapler.

Rear view

Diagram showing external connections and ports on the rear of the printer.

Connectors

Diagrams and lists of connectors on the controller board.

Controller board

Schematic diagram of the controller board and its connectors.

Maintenance

Inspection guide

Table detailing inspection intervals for printer parts.

Scheduled maintenance

Information on scheduled maintenance procedures and kits.

Maintenance kits

Lists of available maintenance kits and their contents.

Resetting the maintenance counter

Steps to reset the printer's maintenance counter after kit replacement.

Lubrication specification

Guidelines for lubricating printer parts and specifying lubricant types.

Cleaning the printer

Procedures for cleaning the printer's exterior and interior.

Cleaning the scanner glass

Instructions for cleaning the scanner glass to improve image quality.

Parts catalog

Legend

Explanation of abbreviations and column headings used in the parts catalog.

Assembly 1: Covers

Exploded view and parts list for printer covers.

Assembly 2: Imaging

Exploded view and parts list for imaging components like ADF and scanner.

Assembly 3: Control panel

Exploded view and parts list for the printer's control panel assembly.

Assembly 4: Electronics 1

Exploded view and parts list for electronic components, including fuser and controller board.

Assembly 5: Electronics 2

Exploded view and parts list for additional electronic components and sensors.

Assembly 6: Frame

Exploded view and parts list for the printer's internal frame and drive mechanisms.

Assembly 7: Option trays

Exploded view and parts list for optional paper trays.

Assembly 8: Staple finisher option

Exploded view and parts list for the staple finisher option.

Assembly 9: Staple finisher (right)

Exploded view and parts list for the right side of the staple finisher.

Assembly 10: Staple finisher (top)

Exploded view and parts list for the top section of the staple finisher.

Assembly 11: Staple finisher (rear)

Exploded view and parts list for the rear section of the staple finisher.

Assembly 12: Staple finisher exit assembly

Exploded view and parts list for the staple finisher's exit assembly.

Assembly 13: Staple finisher tamper assembly

Exploded view and parts list for the staple finisher's tamper assembly.

Assembly 14: Staple finisher accumulator assembly

Exploded view and parts list for the staple finisher's accumulator assembly.

Assembly 15: Maintenance kits

List of available maintenance kits for the printer.

Assembly 16: Power cords

List of available power cords for different regions.

Assembly 17: Miscellaneous

List of miscellaneous parts such as adapters, font cards, and memory.

Appendix A: Printer specifications

Electrical specifications

Details on low-voltage and high-voltage AC power requirements.

Operating clearances

Recommended space around the printer for proper operation and ventilation.

Acoustics

Sound pressure and power level measurements conforming to ISO standards.

Scanner specifications

Technical details of the scanner, including imaging technology and resolution.

ADF input capacity

Specifies the maximum number of sheets the ADF can hold.

Fax specifications

Technical details of the printer's fax capabilities, including modem speed and memory.

Appendix B: Options and features

Available internal options

Lists internal options such as memory cards and fonts.

Memory cards

Details on available memory card types like Flash memory and Fonts.

Media handling options

Lists available media handling options such as paper trays and feeders.

Appendix C: Theory of operation

POR sequence

Describes the Power-On Reset sequence and hardware integrity checks.

Printer control

Explains the processor roles in RIP and engine functions.

Paper path information

Details component functions for feeding media from trays.

Input tray

Explains the function of sensors and motors in the input tray feeding process.

Multipurpose feeder (MPF)

Describes the operation of the MPF, including paper sensing and feeding mechanisms.

Simplex printing

Explains the paper path and toner transfer process in simplex printing.

Duplex printing

Describes the process of printing on both sides of the media.

Media handling components

Explains the function of key mechanical components in media transport.

Electrophotographic process (EP process)

Detailed explanation of the EP process steps: Charge, Expose, Develop, Transfer, Clean.

ADF theory

Explains the theory of operation and cross-section of the ADF.

ADF paper path

Explains the path media takes through the duplex ADF during scanning.

Appendix D: Acronyms

Acronyms

A list of acronyms used in the manual and their meanings.

Index

Symbols

Special symbols used in the manual.

Part number index

Part name index

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