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D 2842 LE 301
Man D 2842 LE 301 User Manual
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Special tools
185
Fig.
no.
Designation
Item number
29
Blocking pin
51.1
1
1
12
−
0004
30
Light signal transmitter
80.99605
−
6002
31
V
alve assembly lever
80.99606
−
0031
32
Dial gauge holder for measuring valve retrusion and piston protrusion
90.99605
−
0172
33
Pressure gauge + accessories for charge-air pressure measurement
80.99605
−
0160
186
188
Table of Contents
Default Chapter
3
Preface
3
Instructions
4
Table of Contents
6
Engine Type Classification
8
Safety Regulations
9
Troubleshooting Table
14
General Notes on Engine Overhaul
17
Commissioning after Engine Overhaul
18
Engine Views D 2842 LE 301
20
Engine Lubrication Schedule
22
Schematic Diagram of Cooling System
24
Fuel Diagram
25
Checking and Adjusting Start of Fuel Delivery
26
Removing and Installing Injection Pump
29
Removing and Installing Fuel Injectors
33
Checking and Repairing Fuel Injectors
35
Fuel Prefilter
38
Removing and Attaching Fuel Filter, Exchanging Filter Cartridge
39
Draining and Filling Coolant
41
Removing and Installing Thermostats
44
Removing and Installing Coolant Pump
45
Repairing Coolant Pump
47
Cleaning Cooling System
52
Removing and Installing Heat Exchanger
54
Removing and Installing Pipe Cluster for Heat Exchanger
56
Checking and Repairing Pipe Cluster for Heat Exchanger
59
Cleaning Heat Exchanger Pipe Cluster
61
Disassembling and Assembling Seawater Pump
62
Changing Oil Filter
63
Removing and Installing the Oil Cooler
64
Removing and Installing, Repairing 2-Gear-Oil Pump
66
Removing and Installing, Repairing 3−Gear−Oil Pump
69
Oil Injection Nozzle
73
Removing and Fitting Vibration Damper, Replacing Front Crankshaft Gasket
75
Removing and Installing Flywheel, Replacing Starter Gear Ring
79
Replacing Crankshaft Seal (Flywheel End)
81
Replacing the Bearing Race
82
Crankshaft Seals
83
Removing and Installing Intake Pipes
84
Removing and Installing Exhaust Pipe
85
Turbocharger, Troubleshooting
87
Removing and Installing Turbocharger
89
Measuring Axial / Radial Clearance of Turbocharger Shaft
91
Charge Pressure Control Valves
92
Removing and Installing Intercooler
93
Removing and Installing Cylinder Head
95
Setting Valve Clearance
100
Cylinder Head
102
Removing and Installing Rocker Arms
102
Removing and Installing Valves
103
Removing and Installing Valve Guides
106
Replacing Valve Seat Insert
107
Reworking Valve Seat
109
Refacing Valves
112
Checking Compression
113
Valve Timing
114
Removing and Installing the Timing Case
114
Removing and Installing Camshaft
116
Checking the Valve Timing
119
Crankgear, Pistons
120
Removing and Installing Crankshaft
120
Removing and Installing Pistons with Conrods
123
Removing Pistons from Conrod and Fitting, Checking − Replacing Conrod
126
Removing and Installing Piston Rings
128
Replacing Cylinder Liners
130
Measuring Piston Protrusion
134
Attachments
135
Removing and Installing Starter Motor
135
Removing and Attaching Alternator
136
V-Belts
138
Removing and Installing Power Take-Off for Hydraulic Pump
142
Electronic Speed Control
144
Troubleshooting with GAC Governor
147
Removing and Installing Speed Pickup
149
Service Data
151
Engine D 2840 LE 301
152
Engine D 2842 LE 301
153
Crankcase
154
Cylinder Liner
154
Crankshaft
155
Flywheel and Starter Gear Ring
158
Conrods
159
Conrod Bearings
159
Pistons
160
Cylinder Head
161
Cylinder Head Bolts (6Kt- oder Torx-Kopf)
162
Valve Springs
162
Valve Gear
163
Camshaft
164
Valve Timing
165
Engine Lubrication
166
Cooling System
168
Fuel System
170
Starter Motor
171
Power Take-Off for Hydraulic Pump
171
Torque Guide Values
172
Special Tools
179
Index
191
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Man D 2842 LE 301 Specifications
General
Brand
Man
Model
D 2842 LE 301
Category
Engine
Language
English
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