ELECTRICITY
72
547379EN
80 (08/03/2017)
80.3.2 IES BATTERY CHARGER .................................................................. 106
IES BATTERY CHARGER REMOVAL.......................................................................... 106
IES BATTERY CHARGER DESCRIPTION...................................................................... 107
EXTERNAL VIEW ........................................................................................... 107
IES BATTERY CHARGER CONNECTIONS .................................................................... 107
IES BATTERY CHARGER CONNECTIONS LOAD CURVES .....................................................108
IES BATTERY CHARGER INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
80.3.3 ELECTRONIC MODULES CONTROL AND SETTINGS...................................... 109
ELECTRONIC CONTROL UNITS REMOVAL ................................................................. 109
ELECTRONIC CONTROL UNITS DESCRIPTION AND WIRING ................................................110
ELECTRONIC MODULES DIAGNOSTICS AND SETTINGS ................................................... 114
80.3.4 VARIABLE SPEED CONTROLLERS CONTROL AND SETTINGS ............................. 115
VARIABLE SPEED CONTROLLERS DESCRIPTION........................................................... 115
VARIABLE SPEED CONTROLLERS WIRING .................................................................116
VARIABLE SPEED CONTROLLERS DIAGNOSTIC AND ADJUSTMENT TOOLS ............................... 118
BATTERY CHARGE INDICATOR/HOUR METER ..............................................................119
VARIABLE SPEED CONTROLLERS USE OF CALIBRATOR ....................................................120
80.3.5 SAFETY COMPONENTS CONTROL AND SETTINGS ...................................... 126
SWITCHES LOCATION..................................................................................... 126
TILT SENSOR SETTINGS ................................................................................... 126
ARM DOWN SENSORS SETTINGS .........................................................................127
BRAKE RELEASE CIRCUIT CHECKING ...................................................................... 128
OVERLOAD SENSORS SETTINGS .......................................................................... 129
MULTIMETER TEST .........................................................................................132
80.3.6 MANIPULATOR OPERATION AND SETTINGS............................................. 133
MANIPULATOR TESTS USING CALIBRATOR ............................................................... 133
MANIPULATOR TEST WITH A VOLTMETER.................................................................134
80.4 ELECTRICITY REMOVALS REFITTING.....................................................136
80.4.1 VARIABLE SPEED CONTROLLERS REMOVAL ............................................. 136
80.4.2 BATTERIES REMOVAL................................................................... 137
80.4.3 ELECTRICAL HARNESSES REMOVAL ....................................................138
80.5 TROUBLESHOOTING ELECTRICAL .......................................................139
80.5.1 VARIABLE SPEED CONTROLLERS FAULTS AND FIXES ....................................139
80.5.2 ZIVAN BATTERY CHARGER ERROR SIGNALS ............................................. 143
80.5.3 IES BATTERY CHARGER .................................................................. 143
80.6 SPECIFIC TOOLING ELECTRICITY ........................................................144
80.6.1 CALIBRATOR.............................................................................144
DESCRIPTION.............................................................................................. 144