78
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STEP 16 - FINISH WELDING LIFTGATE TO VEHICLE
METHOD 2 & METHOD 3 - WELD LIFTGATE TO BODY - Continued
4. Weld the Liftgate RH 
    and LH columns to 
    vehicle body as shown 
    in FIG. 78-1.
NOTE: If Liftgate columns cannot be mounted fl ush against rear of vehicle, a fi ller 
such as tubing, channel, or plate stock may be used to bridge gap between 
vehicle body and Liftgate columns. Make sure the added materials and welds 
meet the BODY STRENGTH REQUIREMENTS indicated in this manual. 
3. Cover platform as shown 
in FIG. 78-1.
FIG. 78-1
Recommended practices for welding on steel parts are contained in the cur-
rent AWS (American Welding Society) D1.1 Structural Welding Code - Steel. 
Damage to Liftgate and/or vehicle, and personal injury can result from welds 
that are done incorrectly.
WARNING
!
To prevent damage to Liftgate: 
•  Connect welder ground to vehicle body.
•  Protect hydraulic hoses and electrical 
     cables with fl ame-resistant cover.
CAUTION
ALTERNATE 
WELDS IN-
BOARD AND 
OUTBOARD 
ON LH & RH 
MOUNT-
ING PLATES 
(METHOD 2) 
OR COLUMNS 
(METHOD 3)
WELD LH & RH MOUNTING PLATES 
(METHOD 2) OR LH & RH COLUMNS 
(METHOD 3) AT THE BOTTOM OF BODY
1/4”
1/4”
2-10
2-10
1/4”
1/4”
2-10
2-10