Mercury 90 - Disassembly; Removal; Starter Motor

90-830234R3 DECEMBER 1997 ELECTRICAL - 2B-19
Starter Motor
Removal
CAUTION
Disconnect battery leads from battery before re-
moving starter.
1. Disconnect battery leads from battery.
2. Remove sta-strap.
3. Disconnect YELLOW cable.
4. Remove BLACK cable.
5. Remove 4 bolts and remove starter clamps.
6. Remove starter.
a
b
b
c
d
54159
a - YELLOW Cable
b - Bolts (4)
c - BLACK Cable
d - Sta-Strap
7. Remove 2 rubber collars and 2 rubber bumpers.
b
a
a
11645
a - Rubber Collar
b - Rubber Bumpers
Disassembly
1. Remove 2 thru bolts and commutator end cap,
taking care not to lose brush springs.
a
a
b
11646
a - Thru Bolts
b - Commutator End Cap
2. Pull armature from starter frame.
3. Remove locknut.
c
b
a
11659
a - Hold Armature Shaft With Wrench on Hex Portion of Drive
Assembly
b - Armature
c - Nut