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Mercury 90 - Lower Unit

Mercury 90
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6B-0 - LOWER UNIT 90-830234R3 DECEMBER 1997
Table of Contents
Page
65 Jet Drive (3 cylinder) 6B-2. . . . . . . . . . . . . . . . . . . . . . .
Jet Pump Assembly 6B-3. . . . . . . . . . . . . . . . . . . . . . . . . .
80 Jet Drive (4 cylinder) 6B-4. . . . . . . . . . . . . . . . . . . . . . .
Jet Water Pump Components 6B-6. . . . . . . . . . . . . . . . . .
Selecting A Boat That Is Best Suited
For Jet Power 6B-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Horsepower Selection 6B-7. . . . . . . . . . . . . . . . . .
Transom Height of the Boat 6B-8. . . . . . . . . . . . . . . . . . . .
Locate Centerline Of The Outboard 6B-8. . . . . . . . . . . . .
Outboard Mounting Height 6B-8. . . . . . . . . . . . . . . . . . . . .
Water Testing 6B-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking for Cavitation 6B-9. . . . . . . . . . . . . . . . . . . .
Shift Cable Installation 6B-10. . . . . . . . . . . . . . . . . . . . . . .
Lubricating the Drive Shaft Bearing 6B-11. . . . . . . . . . . .
Impeller Removal and Installation 6B-11. . . . . . . . . . . . .
Steering Pull Adjustment 6B-13. . . . . . . . . . . . . . . . . . . . .
Impeller Clearance Adjustment 6B-13. . . . . . . . . . . . . . . .
Page
Worn (Dull) Impeller 6B-13. . . . . . . . . . . . . . . . . . . . . . . . .
Flushing the Cooling System 6B-13. . . . . . . . . . . . . . . . . .
Liner Replacement 6B-14. . . . . . . . . . . . . . . . . . . . . . . . . .
Jet Drive Removal 6B-14. . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Carrier Removal 6B-15. . . . . . . . . . . . . . . . . . . . .
Bearing Carrier Disassembly 6B-16. . . . . . . . . . . . . . . . . .
Bearing Carrier Reassembly 6B-17. . . . . . . . . . . . . . . . . .
Installing Lower Seals 6B-17. . . . . . . . . . . . . . . . . . . . .
Installing Upper Seals 6B-17. . . . . . . . . . . . . . . . . . . . .
Installing Drive Shaft Ball Bearings 6B-18. . . . . . . . .
Installing Drive Shaft 6B-18. . . . . . . . . . . . . . . . . . . . . .
Installing Upper Seal Housing 6B-19. . . . . . . . . . . . . .
Bearing Carrier Installation 6B-19. . . . . . . . . . . . . . . .
Jet Drive Installation 6B-20. . . . . . . . . . . . . . . . . . . . . . . . .
Reassembling Water Pump
to Jet Drive 6B-20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Jet Drive to Drive
Shaft Housing 6B-21. . . . . . . . . . . . . . . . . . . . . . . . . .

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