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Mercury 90 - Flywheel Installation; Oil Reservoir Installation

Mercury 90
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4-76 - POWERHEAD 90-830234R3 DECEMBER 1997
Flywheel Installation
IMPORTANT: Inspect flywheel magnets for cling-
ing debris prior to installing flywheel over stator.
Failure to remove debris from magnets will result
in damage to flywheel and stator when engine is
initially started.
IMPORTANT: Do not apply oil to crankshaft taper
or flywheel taper as flywheel will not seat proper-
ly against crankshaft when torqued.
Reinstall flywheel on crankshaft. Secure flywheel
with flat washer and locknut. While holding fly-
wheel with Flywheel Holder (91-52344), torque
flywheel nut to 120 lb. ft. (162.7 N·m).
a
51123
a - Flywheel Holder (91-52344)
Install flywheel cover.
Oil Reservoir Installation
Install oil tank assembly on powerhead. Torque
aft bottom oil tank bracket bolt to 15 lb. ft. (20.3
Nm). Connect 2 LIGHT BLUE leads from oil tank
to oil warning module.
c
a
b
25939
a - Oil Tank
b - Bolt
c - LIGHT BLUE Leads
Connect oil hose (clear) from oil tank to oil pump.
Secure hose with sta-straps.
a
b
c
54168
a - Oil Hose (Clear) (Inlet Hose From Oil Tank to Oil Pump)
b - Oil Hose (Clear) (Outlet Hose from Oil Pump to Fuel Line)
c - Oil Pump

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