Mercury 90 - Pump and Components Removal; Trim Motor Removal

90-830234R3 DECEMBER 1997 MID-SECTION - 5C-31
Trim Motor Removal
1. Secure power trim assembly in a soft jaw vise.
2. Remove four (4) screws to remove motor/reser-
voir. Remove reservoir seal and coupler.
b
d
e
a
c
a - Screw (4)
b - Reservoir
c - Reservoir Seal
d - Coupler
e - Manifold Assembly
Pump and Components Removal
1. Remove pressure operated plugs on pump. Re-
move spring and check valve/poppet (both
sides). Use special tool CG 41-11 and special tool
CG 41-14 with 5/16″ end to remove spool.
a
a
b
d
c
b
c
d
e
a - Plug (2)
b - Spring (2)
c - Check Valve/Poppet (2)
d - Seat (2)
e - Spool
IMPORTANT: Inspect poppet assembly for debris
in the area shown. If debris is found on poppet re-
place poppet.
a
b
a - Debris Under Valve Tip
b - Rubber Seat