Manual# I27028 i Rev. 2 – 11/22/2017
TABLE OF CONTENTS
CHAPTER 1 – REVISION HISTORY ................................................................................................. iii
CHAPTER 2 – INTRODUCTION ..................................................................................................... 1-1
CHAPTER 3 – SAFETY NOTES ..................................................................................................... 2-1
CHAPTER 4 – PRINCIPLES OF OPERATION ............................................................................... 3-1
3.1 Dehumidifier Operating Principle ......................................................................................... 3-1
3.2 About the R-Series Units ...................................................................................................... 3-3
3.3 Control System and Power Distribution ............................................................................... 3-7
3.4 Energy Modulation ............................................................................................................... 3-7
CHAPTER 5 - INSTALLATION ........................................................................................................ 4-1
4.1 Inspection ............................................................................................................................. 4-1
4.2 Lifting the unit ....................................................................................................................... 4-1
4.3 Stacking the units (cage option only) ................................................................................... 4-1
4.4 Positioning the Unit .............................................................................................................. 4-1
4.5 Connecting the Ductwork ..................................................................................................... 4-3
4.6 Gas Connections .................................................................................................................. 4-5
4.7 Electrical Connections .......................................................................................................... 4-6
4.8 Connecting a Remote Humidistat (OPTIONAL) .................................................................. 4-7
CHAPTER 6 - OPERATING INSTRUCTIONS ................................................................................ 5-1
5.1 Controls and Indicators ........................................................................................................ 5-1
5.2 Starting the Unit ................................................................................................................... 5-2
5.3 Adjusting the Process and Reactivation Dampers ............................................................... 5-3
5.4 Adjusting the Process BYPASS Damper (R15 ONLY) ........................................................ 5-4
5.5 Final Checks ........................................................................................................................ 5-4
5.6 Reacting to Alarms ............................................................................................................... 5-4
5.7 Stopping the Unit .................................................................................................................. 5-5
5.8 Long-Term Shutdown ........................................................................................................... 5-6
5.9 HMI (OPTION) ..................................................................................................................... 5-6
CHAPTER 7 - MAINTENANCE ....................................................................................................... 6-1
6.1 Quick Maintenance Check ................................................................................................... 6-1
6.2 Suggested Maintenance Schedule ...................................................................................... 6-1
6.3 Checking the Reactivation Outlet Temperature ................................................................... 6-2
6.4 Cleaning the Air Filters ......................................................................................................... 6-2
6.5 Removing and Replacing the HoneyCombe
®
Wheel ........................................................... 6-3
6.6 Inspecting the HoneyCombe
®
Wheel ................................................................................... 6-4
6.7 Cleaning the HoneyCombe
®
Wheel ..................................................................................... 6-5
6.8 Inspecting the Seals ............................................................................................................. 6-6
6.9 Changing the Seals .............................................................................................................. 6-6
6.10 Inspecting the Blower Fans .................................................................................................. 6-7
6.11 Inspecting the Roller Wheels ............................................................................................... 6-7
6.12 Inspecting the Electronic Controls ....................................................................................... 6-8
6.13 Inspecting the Wheel Drive Motor (CHAIN DRIVE SYSTEMS) ........................................... 6-8
6.14 Inspecting and Maintaining the Chain .................................................................................. 6-9
6.15 Inspecting the Wheel Drive Motor AND BELT (BELT DRIVE SYSTEMS) ........................ 6-10
6.16 Checking the Humidistat (Optional) ................................................................................... 6-10
6.17 Burner Adjustment Procedure ............................................................................................ 6-11
6.18 Checking the Flame Rod .................................................................................................... 6-17
6.19 Checking the Spark Plug .................................................................................................... 6-17
6.20 Storage and Long-Term Shut-Down .................................................................................. 6-17