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Nidec Digistart D4 - User Manual

Nidec Digistart D4
76 pages
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24 A - 580 A
200-525 VAC, 380-600 VAC
Reference: 6051 en - 2021.10 / a
Digistart D4
User Guide:
Digital soft starter

Table of Contents

Questions and Answers

Nidec Digistart D4 Specifications

General IconGeneral
CategorySoft Starter
Rated Operational Voltage200-480VAC
Frequency50/60Hz
CommunicationModbus RTU
Enclosure RatingIP20
ProtectionOverload, Phase Loss

Summary

About This Manual

Disclaimer

States that information is subject to change and disclaims liability for damages.

Caution Statements

Electrical Shock Risk

Warns about electrical shock hazards from supply and output cables, and internal parts.

Unexpected Operation

Warns about accidental starts and recommends safety measures like isolating switches.

System Design

Feature List

Lists features like streamlined setup, easy interface, energy efficiency, and protection options.

Model Code

Explains the structure of the model code for identifying product variants and configurations.

Model Selection and Ratings

Model Selection

Guides the user in selecting the correct soft starter size for the motor and application.

Current Ratings (IEC)

Provides IEC ratings for different models based on start duty and operating conditions.

Dimensions and Weights

Physical Installation

Accessories

Describes expansion cards, remote keypads, and finger guard kits for added functionality.

Main Contactor and Power Factor Correction

Main Contactor or Circuit Breaker

Recommends installing a main contactor or circuit breaker for protection against disturbances.

Power Factor Correction

Explains how to use a dedicated contactor for switching capacitors for PFC.

Short Circuit Protection Devices (SCPD)

Type 1 Coordination

Explains Type 1 coordination for clearing faults without ensuring starter operation.

Type 2 Coordination

Explains Type 2 coordination for clearing faults without damaging the starter.

IEC Coordination with Short Circuit Protection Devices

UL Coordination with Short Circuit Protection Devices

Standard Fault Short Circuit Current Ratings

Details standard fault current ratings for UL coordination with fuses.

High Fault Short Circuit Current Ratings

Lists high fault current ratings for UL coordination with fuses and circuit breakers.

Fuse Selection for Type 2 Coordination

Specifications

Supply

Specifies mains voltage, control voltage, frequency, and insulation ratings.

Disposal Instructions

Installation

Command Source

Explains how to set the command source via digital inputs, keypad, or network.

Setup Procedure Overview

Provides a step-by-step guide for configuring the soft starter for applications.

Inputs

Motor Thermistor Input

Explains the connection and function of motor thermistor inputs.

Control Input Functions

Covers reset, start/stop, programmable inputs, and USB port functions.

Outputs

Analog Output

Explains the analog output for monitoring motor performance.

Main Contactor Output

Details the main contactor output and its use with contactors or breakers.

Programmable Outputs

Explains how programmable outputs report starter status.

Control Voltage

Power Terminations

Wiring Connectors

Provides guidance on selecting and using wiring connectors for different models.

Typical installation

Quick Setup

Setup Tools

Command Source

Explains setting the command source via digital inputs, keypad, network, or smart card.

Commissioning

Allows starting and stopping the starter via the local keypad for initial setup.

Run simulation

Simulates motor start, run, and stop to verify installation correctness.

Load;Save Settings

USB Save & Load

File Locations and Formats

Explains file formats and locations for saving parameters and logs via USB.

Network Address

I;O State Monitoring

Digital I;O State

Displays the status of digital inputs and outputs for monitoring.

Analog I;O State

Shows the status of the thermistor input and analog output for monitoring.

Serial Number & Rating

Software Versions

Thermistor Reset

Reset Thermal Model

Logs

Event Log

Stores details of trips, warnings, and operations for analysis.

Counters

Tracks statistics like hours run, number of starts, and thermal model resets.

QR Code

Generates a QR code for quick access to key starter information.

Keypad and Feedback

The Keypad

Details the local and remote keypad layout, displays, and navigation buttons.

Remote Keypad

Explains how to use the remote keypad for controlling the soft starter.

Display Control and Status Indicators

Display Brightness Control

Allows adjustment of the display backlight brightness.

Status LEDs Overview

Explains the meaning of the Ready, Run, Trip, and Local status LEDs.

Displays

Starter Information Screens

Covers starter status, current, start info, configurable display, and performance graphs.

Operation

Control Commands and Modes

Covers start/stop commands, override, emergency mode, and auxiliary trips.

Typical Control Methods

Lists common applications and suggested starting/stopping methods.

Soft Start Methods

Explains constant current, current ramp, TVR, and adaptive control start methods.

Stop Methods

Details coast to stop, TVR soft stop, and adaptive control stop methods.

Programmable Parameters

Parameter Navigation and Security

Covers main menu access, parameter adjustment, lock, and list reference.

Motor Details

Covers command source and motor specific settings like FLC and locked rotor.

Motor Start;Stop Parameters

Covers start mode, ramp, stop methods, and adaptive control settings.

Protection Levels

Details protection trip points for current imbalance, undercurrent, overcurrent, and excess start time.

Protection Actions

Defines starter responses to protection events like auto-reset and trip actions.

Troubleshooting

Protection Responses

Explains how the starter responds to protection conditions (trips, warnings).

Trip Messages

Lists display messages, possible causes, and suggested solutions for trips.

General Faults

Describes situations where the starter does not operate as expected without tripping.

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