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DuraBlue II
Page 140 (Melter Part Numbers)
Nordson DuraBlue II - Melter Part Numbers
206 pages
Manual
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Parts
7-2
Part 1126931_01
2018
Nordson Corporation
Melter Part Numbers
Part
Description
7401355
DuraBlue II,20L,SN0773,6HG,NI,400V WYE
7401356
DuraBlue II,45L,SN0773,6HG,NI,400V WYE
139
141
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Safety
9
Safety Alert Symbols
9
Responsibilities of the Equipment Owner
10
Safety Information
10
Instructions, Requirements, and Standards
10
User Qualifications
11
Applicable Industry Safety Practices
11
Intended Use of the Equipment
11
Instructions and Safety Messages
12
Installation Practices
12
Operating Practices
12
Maintenance and Repair Practices
13
Equipment Safety Information
13
Equipment Shutdown
14
Relieving System Hydraulic Pressure
14
De-Energizing the System
14
Disabling the Applicators
14
General Safety Warnings and Cautions
15
Other Safety Precautions
18
First Aid
18
Safety Labels and Tags
19
Introduction
21
Intended Use
21
Electromagnetic Compatibility (EMC)
21
Examples of Unintended Use
22
Residual Risks
22
Key Components
23
Electrical Components
24
Control Panel
25
Tank Isolation Valve
26
Pressure Control Valves
26
Modes of Operation
27
Automatic Scan (Normal Mode)
27
Standby
27
Setup
27
Fault
27
Gear-To-Line Capability
27
Melter Identification
28
Installation
29
Overview
29
Additional Information
29
Installation Tasks
30
Experience of Installation Personnel
30
Installation Requirements
30
Clearances
30
Ventilation
32
Electrical Power
32
Other Considerations
33
Unpacking the Melter
34
Moving the Unpacked Melter
34
Contents of the Installation Kit
34
Customer-Supplied Materials
34
Configuring the Electrical Service
35
Residual Current Circuit Breakers
35
Connecting the Electrical Service
35
Connecting Hoses and Applicators
37
Connect Hoses
37
Connect Applicators
40
Setting up the Melter
41
Quick Setup
41
Operating Parameters
43
Selecting Operating Parameters
43
Reading or Editing Operating Parameters
44
Set-Point Temperature of the Tank, Hoses, and Applicators
48
Save and Restore Melter Settings
50
Review Parameter and Set-Point Temperature Changes
51
Setting up Inputs/Outputs
53
Wire Inputs/Outputs to the Melter
54
Set up Inputs/Outputs
55
Setting up Gear-To-Line Operation
59
Setting up Motor Run Status Monitoring
60
Wiring
60
Keypad Buttons
60
Programming
61
Installing Optional Equipment
62
Connecting an Applicator Driver, Pattern Controller, or Timer
62
Flushing the Melter
62
Disposing of Melter
62
Operation
63
Additional Information
63
Filling the Tank
64
About Heated Components
64
Starting the Melter
65
Manually Adjusting the Pump Speed
68
Adjust the Motor Speed for Manual Operation
68
Adjusting Material Pressure
69
Monitoring the Melter
70
Confirm that the Melter Is Operating Correctly
70
Monitor Component Temperatures
71
Monitor Melter Faults
73
Monitor the Service Interval
79
Adjusting Component Temperatures
80
Entering a Password
84
Using Function Keys
85
Heater Key
85
Master Pump Enable Key
85
Setup Key
86
Seven-Day Clock Key
86
Standby Key
87
Shutting down the Melter
88
Record of Melter Settings
89
Service
91
Relieving System Pressure
91
Through the Applicators
91
Preventive Maintenance Schedule
93
Changing the Material Type
94
Detaching the Exterior Panels
94
Fan and Air Filter
94
Motor and Gear Box
95
Changing the Motor Lubricant
95
Replacing a Motor or Coupling
96
Pump
98
Tightening the Pump Screws
98
Replacing a Pump
99
Replacing the Adhesive Filter
103
Replace the Adhesive Filter
104
Pressure Control Valve
105
Replace the Pressure Control Valve
105
Pressure/Circulation Control Valve Service Kit
106
Cleaning the Tank
107
Draining Material from the Tank
107
Cleaning the Tank by Hand
107
Tightening the Fixing Screws
107
Main PCA Board
108
Replace the Main PCA Board
108
Maintenance Record Form
111
Troubleshooting
113
Safety
113
Troubleshooting Quick-Checks
114
Returning the Melter Setup to Factory Settings
114
Melter Faults
115
Motor Control Faults
117
Changing a Motor Control Parameter
118
Motor Drive Faults
120
LED Status Display
121
Motor Drive Error History
122
Error History
122
Error Messages
124
Changing a Motor Drive Parameter
127
Keypad
127
Display
127
Favorites Group Navigation
129
Saving the Settings
130
Navigation Group
131
Saving the Settings
131
Motor Drive Parameter Factory Settings
132
Calibrating the Pump Speed Display
133
Troubleshooting Tables
134
Melter Not Functioning
134
One Channel (Heating Zone) Does Not Heat
134
Control Panel Does Not Function
134
No Material (Motor Does Not Rotate)
135
No Material (Motor Rotating)
136
Too Little Material
136
Material Pressure too High
137
Material Pressure too Low
137
Material Residue in Tank
138
Material Hardens in Tank
138
Others
138
Parts
139
Using the Illustrated Parts List
139
Melter Part Numbers
140
Frame Assembly
141
Melter Frame Parts
141
Manifold Assembly
142
1-Single Stream Manifold Assembly
142
Melter Hopper Parts
144
Pump Assemblies
146
Drive Module Parts
146
Single-Stream Gear Pumps
147
Safety Valve Parts
148
Control Valve Assemblies
149
Control Valve Module Parts
149
Filter Cartridge Parts
150
Motor Assembly
152
Control Panel Assembly
162
Sensor Assembly
163
Optional Fittings
164
Recommended Spare Parts
165
Technical Data
167
General Data
167
Temperatures
167
Electrical Data
168
Mechanical Data
168
Electrical Schematics
169
Hydraulic Schematic
170
Calculating Melter Power Requirements
171
Evaluate Hose/Applicator Power Requirements
172
Operating Parameters
176
Standard
176
Input Setup
183
Output Setup
186
Seven-Day Clock
187
PID Selection
193
Melter Communications
195
Software Availability
195
System Requirements
195
Installing the Software
196
Removing the Software from Your PC
198
Connecting the PC and the Melter
199
Using Nordson Configuration Manager
200
Saving and Restoring Melter Settings
200
Upgrading or Restoring Melter Firmware
201
Troubleshooting
204
Using Nordson Configuration Manager
204
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