OutBack Power FLEXmax Series User Manual

Tabl e of Cont ent s
6 900-0054-01-00 Rev A
Fi gure 4 Removing Cable Jack........................................................................................................................................9
Fi gure 5 Back Screw Removal ...................................................................................................................................... 10
Fi gure 6 Side Screw Removal (part 1)........................................................................................................................ 10
Fi gure 7 Side Screw Removal (part 2)........................................................................................................................ 10
Fi gure 8 Heat Sink Removal........................................................................................................................................... 11
Fi gure 9 FET Bar Screw Removal ................................................................................................................................. 12
Fi gure 10 FET Bar Removal .............................................................................................................................................. 12
Fi gure 11 Freeing t he FET from t he Insulat or .......................................................................................................... 13
Fi gure 12 Freeing t he FET wit h Pliers .......................................................................................................................... 13
Fi gure 13 Bot t om/ Cradle Screw Removal .................................................................................................................. 14
Fi gure 14 Removing Remaining Screws..................................................................................................................... 14
Fi gure 15 Heat Sink Removal .......................................................................................................................................... 15
Fi gure 16 Heat Sink Connect ed t o Power Board ..................................................................................................... 15
Fi gure 17 Cable Removal ................................................................................................................................................. 16
Fi gure 18 Power Board - Top View ............................................................................................................................... 16
Fi gure 19 Fan Removal ..................................................................................................................................................... 17
Fi gure 20 Fan Replacement ............................................................................................................................................ 17
Fi gure 21 Fan Test Procedure......................................................................................................................................... 18
Fi gure 22 Locat ing t he But t on Board .......................................................................................................................... 19
Figure 23 Disconnect ing t he Fan .................................................................................................................................. 19
Fi gure 24 Exposing the Button Board Mounting Peg............................................................................................ 20
Fi gure 25 Gripping t he Push-nut .................................................................................................................................. 20
Fi gure 26 Deforming t he Push-nut .............................................................................................................................. 21
Fi gure 27 Removing Push-nut ....................................................................................................................................... 21
Fi gure 28 Removing t he But t on Board ....................................................................................................................... 21
Fi gure 29 Insert ing t he New But t on Board ................................................................................................................ 22
Fi gure 30 Insert ing New Push-nut ................................................................................................................................ 22
Fi gure 31 Reconnect ing t he Fan ................................................................................................................................... 22
Fi gure 32 Lift ing t he Induct or Wires ............................................................................................................................ 23
Fi gure 33 Sliding t he Cont rol Board Out .................................................................................................................... 23
Fi gure 34 Bent Pin on Cont rol Board ........................................................................................................................... 24
Fi gure 35 Insert ing Cont rol Board ................................................................................................................................ 24
Fi gure 36 Pins and Connect ors...................................................................................................................................... 24
Fi gure 37 FETs and Sil-Pad Insulat or on Heat Sink.................................................................................................. 25
Fi gure 38 Reseat ing Cont rol Board .............................................................................................................................. 27
Fi gure 39 Placing Induct or Wires .................................................................................................................................. 27
Fi gure 40 Reinstalling Ribbon Cable............................................................................................................................ 28
Fi gure 41 Gent ly Pulling On Ribbon Cable ................................................................................................................ 28
Fi gure 42 Installing and Tight ening Screws.............................................................................................................. 28
Fi gure 43 Aligning FETs and Inst alling t he FET Bar................................................................................................. 29
Fi gure 44 Installing FET Bar Screws.............................................................................................................................. 29
Fi gure 45 Reinst alling t he Heat Sink ont o t he Chassis.......................................................................................... 30
Fi gure 46 Replacing t he Chassis Screws..................................................................................................................... 30
Fi gure 47 Reinst alling Cable Jack.................................................................................................................................. 31
Fi gure 48 Reinstalling Cable Plug ................................................................................................................................. 31
Fi gure 49 Fan Cover ........................................................................................................................................................... 31

OutBack Power FLEXmax Series Specifications

General

Brand	OutBack Power
Model	FLEXmax Series
Category	Controller
Language	English