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Pfeiffer Vacuum OBC V4 User Manual

Pfeiffer Vacuum OBC V4
60 pages
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OPERATING INSTRUCTIONS
EN
Translation of the Original
OBC V4
Electronic drive unit

Table of Contents

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Pfeiffer Vacuum OBC V4 Specifications

General IconGeneral
BrandPfeiffer Vacuum
ModelOBC V4
CategoryDC Drives
LanguageEnglish

Summary

Disclaimer of Liability

Copyright

About this manual

Validity

Document scope and applicability, including product versions and valid directives.

Target group

Defines the intended audience for the manual, including their responsibilities.

Conventions

Document symbology, terminology, pictographs, and abbreviations used.

Trademark proof

Acknowledgements of registered trademarks and patented technologies.

Safety

General safety information

Explanation of risk levels (DANGER, WARNING, CAUTION, NOTICE) used in the document.

Safety instructions

Critical safety rules and procedures to prevent injury and hazards.

Precautions

Essential safety measures and user obligations regarding potential dangers.

Intended use

Defines the proper application and operational scope of the product.

Misuse

Lists prohibited uses that void warranty and may cause hazards.

Transportation and Storage

Receipt of the product

Procedures for checking the product upon delivery and condition of packaging.

Handling

Safe methods for moving, lifting, and positioning the unit to prevent injury.

Stockage

Guidelines for storing the electronic drive unit, including environmental conditions.

Product description

Product identification

Information required for identifying the product, including scope of delivery.

Man/machine interface

Overview of the physical controls, connectors, and indicators on the unit.

Installation

Connecting the electronic drive unit on the pump

Steps for physically attaching the electronic drive unit to the pump.

Positioning the equipped pump on the installation

Instructions for mounting the pump assembly into the overall system.

Connecting the water circuit

Procedures for connecting the pump's cooling water circuit.

Procedure for assembly connectors

Methods for assembling threaded and twin ferrule connectors.

Connecting the pump to the water circuit

Detailed steps for connecting the pump to the water circuit for M and MT versions.

Electrical connection

Guidelines for connecting the unit to the main power supply.

Customer electrical installation protection

Requirements for circuit breakers, differential protection, and grounding.

Mains connection by electrical connector

Procedure for connecting the unit to mains power using an electrical connector.

Mains connection by a stuffing box

Procedure for a fixed electrical connection using a stuffing box.

Connecting the cables

Connecting cables for heater jackets and solenoid valves.

Operation

Preliminary precautions for use

Safety checks and precautions before operating the pump.

Starting the pump

Procedures for powering on and initiating the pumping process.

Powering on

Steps for powering on the electronic drive unit.

Pumping start-up

Detailed steps for initiating the vacuum generation process.

Restarting the pump after an emergency equipment stop

Procedure for resuming operation after an emergency stop event.

Shutting down the pump

Procedures for safely stopping the pump operation.

Pumping shutdown

Standard procedure for stopping the pumping process and preventing damage.

Powering off

Steps to cut off the main power supply to the unit.

Prolonged stoppage

Guidance for shutting down the pump for extended periods.

Operation monitoring

How to monitor pump status using LEDs and other indicators.

Advanced settings

Pump temperature management system

Details on the TMS for controlling pump temperature using heater and valve.

Pump braking

Methods to reduce the pump stopping time, including electric and valve braking.

Interfaces for control

Control modes

Overview of available pump control methods (HHR, Remote, Serial Link, Fieldbus).

Control via the HHR

Detailed operation and configuration using the Hand-Held Remote control.

Powering on

Steps for initial power-up and connection of the HHR unit.

DISPLAY menu

Explanation of the information displayed on the HHR screen.

SETUP menu

Configuration options and settings accessible via the HHR SETUP menu.

Menu SER NUM

Display of serial numbers for the HHR and pump components.

Control via the REMOTE connector

Using external contacts or voltages for remote pump control.

Logic input wiring

Wiring instructions for connecting external control signals via the REMOTE connector.

Logic output wiring

Wiring instructions for output signals from the REMOTE connector.

Command via the RS-232/RS-485 serial link

Controlling and monitoring the pump via a computer serial connection.

Connections

Details on physical connections for RS-232 and RS-485 serial links.

Communication protocol

Structure of commands, responses, and communication protocol for serial link.

Command list

Comprehensive list of serial commands for pump control and status.

Operation via fieldbus

Using fieldbus systems for pump control and integration into automation.

Maintenance

Maintenance safety instructions

Crucial safety guidelines to follow during maintenance procedures.

Standard exchange procedure

Procedure for exchanging defective components, including diagnosis.

Draining the water circuit

Steps to drain the cooling water circuit for transport or maintenance.

Disassembling the electronic drive unit

Instructions for safely removing the electronic drive unit module.

Decommissioning

Shutting down for longer periods

Procedures for preparing the pump for extended periods of inactivity.

Recommissioning

Steps required to restart the pump after a prolonged storage period.

Disposal

Guidelines for the environmentally sound disposal of the product and its components.

Malfunctions

Malfunction and fault indication

How faults and warnings are indicated (LEDs, messages) and general safety.

Malfunction

Troubleshooting common issues such as pump not starting or vibrating.

Service solutions by Pfeiffer Vacuum

Make use of Pfeiffer Vacuum service

Overview of available service options, including on-site and center repairs.

Submission of contaminated products

Procedures and precautions for returning contaminated products for service.

Accessories

Hand-held remote control

Description and part number for the optional HHR accessory.

Spare parts

Technical data and dimensions

Technical data

Key performance and operational specifications of the electronic drive unit.

Environmental conditions

Operating and storage limits for temperature, altitude, and humidity.

Electrical characteristics

Power supply requirements, circuit breaker ratings, and protection measures.

Cooling water characteristics

Specifications for the cooling water, including pH, chlorides, and hardness.

Dimensions

Physical dimensions and measurements of the electronic drive unit.

Declaration of conformity

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