ENGINE
3.51
OIL PIPES
Installtheoilpipeswithnewsealing washers. T ighten
all bolts evenly to specified torque.
Oil Pipe Bolt Torque:
20 ft. lbs. (27 Nm)
RECOIL
DISASSEMBL
Y/INSPECTION
NOTE: 2009 Scrambler 500s are not equipped with
a recoil. Information is for reference purposes only.
CAUTION: Therecoilis underspringtension. A face
shield and eye protection is required during this
procedure.
Replace any parts found to be worn or damaged.
REMOVE BOLTS AND
RECOIL
HOUSING
A
NOTE -- Information only .
2009 models not equipped.
10. Pull recoil rope so it is extended approximately
12-18″. Check handle c-ring for proper tension,
and the handle for cracks or damage which may
allow water or dirt to enter the recoil housing
through the rope. NOTE: The handle must seal
tightlyon therecoil housingto prevent water from
entering.
11. Remove center bolt from recoil friction plate (A).
NOTE -- Information only .
2009 models not equipped.
12. Inspect plate for wear or damage. Inspect plate
friction spring for wear, damage, and proper
tension. The spring should fit tightly on friction
plate.
NOTE -- Information only .
2009 models not equipped.
13. Remove ratchet pawl with spring and inspect.
Replace spring or ratchet pawl if worn, broken, or
damaged.
NOTE: Long arm of springengages reel. Short end
against pawl.
14. Hold reel firmly in housing. Pull rope handle until
12-18″ of rope is exposed, and hold reel in place.
15. Place rope in notch on outer edge of reel.
Release tension on hub and allow reel to unwind
approximately 6-7 turns until spring tension is
released.
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