MAINTENANCE
2.33
4. Add Polaris Demand Drive Hub Fluid (PN
2871654) if necessary until fluid trickles out.
NOTE: Do not force the fluid into the hub under
pressure or seal damage may occur .
5. Reinstall plug.
6. Repeat procedure for other hub.
AWD FRONT HUB FLUID
CHANGE
(4X4)
1. Place a drain pan beneath the hub.
2. Remove check/fill plug.
3. Turnthehubtothe6o’clockpositionand drainthe
fluid
into the drain pan.
4. Turnwheeluntilfronthubfill/checkplugisineither
the 4 or 8 o’clock position.
5. Add Polaris Demand Drive Hub Fluid until fluid
trickles out. NOTE: Do not forcethefluidintothe
hub under pressure or seal damage may
occur.
Polaris Demand Drive Hub Fluid:
(PN 2871654) - 8 oz..
(PN 2872277) - 2.5 gallon
EXHAUST PIPE
WARNING
G Do not perform clean out immediately
after the engine has been run, as the ex-
haust system becomes very hot. Serious
burns could result from contact with ex-
haust components.
G To reduce fire hazard, make sure that
there are no combustible materials in the
area when purging the spark arrestor.
G Wear eye protection.
G Do not stand behind or in front of the ve-
hicle while purging the carbon from the
spark arrestor.
G Never run the engine in an enclosed
area. Exhaust contains poisonous car-
bon monoxide gas.
G Do not go under the machine while it is
inclined. Set the hand brake and block
the wheels to prevent roll back.
Failure to heed these warnings could result in
serious personal injury or death.
The exhaust pipe must be periodically purged of
accumulated carbon as follows:
1. Remove the clean out plugs located on the
bottom of the muffler as shown in illustration 1.
Clean Out Plug
Ill.1
2. Place the transmission in neutral and start the
engine. Purge accumulated carbon from the
system by momentarily revving the engine
several times.
3. If some carbon is expelled, cover the exhaust
outlet and rap on the pipe around the clean out
plugs while revving the engine several more
times.
4. If particles are still suspected to be in the muffler,
backthemachineontoaninclinesotherearofthe
machine is one foot higher than thefront. Setthe
hand brake and block thewheels. Make sure the
machine is in neutral and repeat Steps 2 and 3.
SEE WARNING ABOVE
5. If particles are still suspected to be in the muffler,
drive the machine onto the incline so the front of
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