TRANSMISSION
8.2
TORQUE SPECIFICATIONS
Item Specification
Transmission Case Bolts 12 Ft. Lbs. (16.5 Nm)
Bell Crank Nut 12 Ft. Lbs. (16.5 Nm)
Transimission Drain Plug 14 Ft. lbs. (19 Nm)
Transmission Mount Bolts 25 Ft. Lbs. (34.5 Nm)
Drive Sprocket Bolt 17 Ft. lbs. (23.5 Nm)
Output Shaft Bearing
Mounting Nuts
12 Ft. Lbs. (16.5 Nm)
Swing Arm Pivot Bolts
(Concentric Swingarm)
150 Ft. Lbs. (207.5 Nm)
LUBRICATION
Refer to Maintenance Chapter 2 for transmission
lubricant type and capacity.
TRANSMISSION REMOVAL
1. Remove seat, cab and air box.
2. Remove right side shield and auxiliary brake
master cylinder and reservoir.
3. Remove PVT outer cover, both drive and driven
clutch,andinnerPVTcover(refertoClutchChapter
6).
4. Remove rear PVT bracket.
5. Remove pin from front prop shaft at front housing.
Position U-joint to allow pin to clear skid plate.
6. Remove carburetor.
7. Disconnect harness from gear position switch.
8. Remove drive chain and sprocket.
9. Remove mounting bolts and brackets as shown.
10. Remove through-bolt from bottom of
transmission.
11. Loosen left side swingarm bolt until clear of
transmission case.
12. Remove recoil.
13. Remove transmission from right side of frame.
TRANSMISSION
INSTALLA
TION
1. Reverse removal steps to install transmission.
NOTE: Install Center DistanceTool (PN 2871710)on
engine and transmission input shaft beforetightening
transmission mounting bolts. Align clutches as
outlined in Clutch Chapter 6.
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