ENGINE
3.49
CAM CHAIN TENSIONER
INSTALLA
TION
B
A
1. Release the ratchet pawl (A) and push the
tensioner plunger (B) all the way into the
tensioner body.
2. Install the tensioner body with a new gasket and
tighten the bolts.
Tensioner Bolt Torque:
6 ft. lbs. (8 Nm)
3. Install the spring, new sealing washer , and
tensioner plug.
Tensioner Plug Torque:
17 ft. lbs. (23 Nm)
4. Slowly rotate engine two to three revolutions and
re-check cam timing.
STATOR, FLYWHEEL AND
STARTER
DRIVE
INSTALLA
TION
NOTE: The stator ,flywheel, starter drive, and recoil
can be assembled with the engine in the frame.
Stator
1. Applya light film of grease to the crankshaft seal.
Apply molybdenum disulfide grease or assembly
lubricant to the crankshaft bushing.
2. Install a new O-Ring in the oil passage recess in
the crankcase.
3. Apply 3 Bond 1215 (PN 2871557)oran
equivalent sealer tothe stator plate outer surface
and install a new O-Ring.
4. Installthestatorplatebeingcarefulnottodamage
the seal. Align timing reference marks on the
plate and crankcase. Be sure the plate is fully
seated.
NOTE: Thisis a statictimingmark. Strobetiming
should be performed after start up.
5. Torque bolts evenly to specification.
Stator Plate Bolt Torque:
5-6.5 ft. lbs. (7-9 Nm)
6. SealstatorwiregrommetwithCrankcaseSealant
(PN 2871557) or equivalent sealer.
Flywheel
1. Installflywheel,washer,andnut. Torqueflywheel
to specification.
Flywheel Nut Torque:
58-72 ft. lbs. (78-98 Nm)
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