Polaris Ranger RZR 800 User Manual

5.35
BODY / STEERING / SUSPENSION
5
5. Remove the (4) bolts retaining the lower radiator mount
bracket and remove the bracket from the frame.
6. Allow radiator to sag down to allow access to recovery
bottle retaining screws and filler neck retaining screws.
7. Remove both sets of retaining screws and allow the
recovery bottle and filler neck to hang down to access the
(4) bolts retaining the upper radiator mount bracket.
8. Remove the (4) bolts retaining the upper radiator mount
bracket and remove the bracket from the frame.
9. Lift up on the stabilizer bar and remove it from the vehicle.
10. Inspect the stabilizer bar for straightness. Inspect the
bushings and replace if needed.
11. Reverse the procedure for installation. Torque the linkage
fasteners to specification (see “Exploded View”).
Exploded View
Filler
Neck
Recovery
Bottle
Main
Frame
Mount
Bracket
Clamp
Stabilizer
Bushings
Grease
Zerk
Linkage
Nuts
Spacer
Bar
RZR: 30 ft. lbs. (41 Nm)
Linkage
T30
Screws
Bracket
Clamp
Upper
Bracket
RZR S INT’L
Mounts
RZR S INT’L
RZR S INT’L
RZR S INT’L
Bracket
RZR S INT’L
Front Shock
RZR S INT’L: 37 ft. lbs. (50 Nm)
30 ft. lbs.
(41 Nm)
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Polaris Ranger RZR 800 Specifications

General

Brand	Polaris
Model	Ranger RZR 800
Category	Utility Vehicle
Language	English