Polaris Ranger RZR 800 User Manual

3.7
ENGINE
3
Engine Torque Specifications
NOTE: * See exploded views for notes or torque sequences.
Fastener Size in. lbs. (Nm) ft. lbs. (Nm)
Camshaft Gear 8 mm - 22 ± 2 (30 ± 3)
Camshaft Phase Sensor Bolt 6 mm 50 ± 5 (5.65 ± 0.55) -
Camshaft Thrust Plate 6 mm 115 ± 12 (13 ± 1.35) 9.5 ± 1 (13 ± 1.35)
Coolant Bleed Screw 6 mm 70 ± 10 (7.9 ± 1.15) -
Coolant Bypass Hose Fitting 3/8 NPT 120 (13.5) -
Counterbalance Gear 8 mm - 22 ± 2 (30 ± 3)
Crankcase Bolts 8 mm - * 22 ± 2 (30 ± 3)
Crankcase Breather 5 mm 84 ± 8 (9.5 ± 0.9) -
Cylinder Head Bolts 11 mm - * 35 ± 4 (47.5 ± 5.5)
Exhaust Manifold 8 mm 216 ± 24 (24.5 ± 2.70) 18 ± 2 (24.5 ± 2.7)
Flywheel 14 mm - 65 ± 7 (88 ± 9.50)
Injector Rail 8 mm 216 ± 24 (24.5 ± 2.70) 18 ± 2 (24.5 ± 2.7)
Magneto Cover 6 mm * 96 ± 3 (10.85 ± 0.35) -
Oil Baffle Weldment 5 mm 60 ± 6 (6.8 ± 0.68) -
Oil Drain Bolt (Crankcase) 12 mm 192 ± 24 (21.7 ± 2.7) 16 ± (21.7)
Oil Fill Tube Bolt 5 mm 50 ± 5 (5.64 ± 0.56) -
Oil Filter Pipe Fitting 20 mm - 35 ± 4 (47.5 ± 5.4)
Oil Pick Up 5 mm 60 ± 6 (6.8 ± 0.68) -
Oil Pressure Relief Plug 10 mm - 17 ± 2 (23 ± 2.7)
Oil Pump Housing Screw 6 mm * 84 ± 8 (9.5 ± 0.9) -
Rocker Arm 8 mm - * 22 ± 2 (30 ± 3)
Rocker Cover 6 mm * 84 ± 8 (9.5 ± 0.9) -
Spark Plug 14 mm 216 ± 24 (24.5 ± 2.7) 18 ± 2 (24.5 ± 2.7)
Starter Motor 6 mm * 84 ± 8 (9.5 ± 0.9) -
Stator Assembly 6 mm 96 ± 3 (10.85 ± 0.35) -
Stator Housing 6 mm * 96 ± 3 (10.85 ± 0.35) -
Stator Wire Retainer Plate 5 mm * 96 ± 3 (10.85 ± 0.35) -
Thermistor Sensor 3/8 NPT - 17 ± 2 (23 ± 3)
Thermostat Housing 6 mm 84 ± 8 (9.5 ± 0.9) -
Throttle Body Adaptor Bolts 8 mm 216 ± 24 (24.5-± 2.7) 18 ± 2 (24.5 ± 2.7)
T-MAP Sensor Bolt 5 mm 25 ± 3 (2.8 ± 0.3)
Water Pump Housing Cover 6 mm * 96 ± 3 (10.85 ± 0.35) -
Water Pump Impeller Nut 8 mm 108 ± 3 (12 ± 0.35) -
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Polaris Ranger RZR 800 Specifications

General

Brand	Polaris
Model	Ranger RZR 800
Category	Utility Vehicle
Language	English