Polaris Ranger RZR 800 User Manual

3.36
ENGINE
Piston-to-Cylinder Clearance
Measure piston outside diameter at a point 5 mm up from the
bottom of the piston at a right angle to the direction of the piston
pin.
Subtract this measurement from the maximum cylinder bore
measurement obtained during the “Cylinder Inspection”
procedure.
Piston / Rod Inspection
1. Measure piston pin bore.
2. Measure piston pin O.D. Replace piston and/or piston pin
if out of specification.
3. Measure connecting rod small end ID.
Piston to Cylinder Clearance:
See “800 EFI Engine Service
Specifications” on page 3.8
Piston O.D.:
See “800 EFI Engine Service
Specifications” on page 3.8
Piston Pin Bore:
See “800 EFI Engine Service
Specifications” on page 3.8
5 mm
Piston
Piston Pin
Piston Pin O.D.:
See “800 EFI Engine Service
Specifications” on page 3.8
Connecting Rod Small End I.D.:
See “800 EFI Engine Service
Specifications” on page 3.8
Piston Pin Measurement Locations
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Polaris Ranger RZR 800 Specifications

General

Brand	Polaris
Model	Ranger RZR 800
Category	Utility Vehicle
Language	English