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6.14

CLUTCHING

NOTE: It is important that the same number and

thickness of washers are reinstalled beneath the

spider during assembly. Be sure to note the number

and thickness of these washers.

Moveable Sheave Bushing Inspection

2. Inspect the Teflon™ coating on the moveable sheave

bushing.

Roller, Pin, and Thrust Washer Inspection

1. Inspect all rollers, bushings and roller pins by pulling a flat

metal rod across the roller. Turn roller with your finger. If

you notice resistance, galling, or flat spots, replace rollers,

pins and thrust washers in sets of three. Also inspect to see

if roller and bushing are separating. Bushing must fit

tightly in roller. Use the Roller Pin Tool (PN 2870910) to

replace rollers and pins. Take care not to damage roller

bushing or bearing surface of the new pin during

installation.

2. Rubber backed buttons can be used in all RANGER clutches

if the hollow roller pin is changed to the solid roller pin.

NOTE: The rubber side of the button is positioned

toward the solid roller pin.

Moveable Sheave Bushing Inspection:

Replace the cover bushing if more brass

than Teflon is visible on the bushing.

Refer to bushing replacement

in this chapter.

To maintain proper clutch balance and

belt-to-sheave clearance, be sure to

reinstall original quantity and thickness

washers

Teflon

Polaris Ranger RZR 800 User Manual

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