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Polaris Ranger RZR 800 User Manual

Polaris Ranger RZR 800
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7.4
FINAL DRIVE
Bearing Installation
5. Thoroughly clean the front bearing carrier housing and the
outer race on the new bearing. Be sure that all oil residue
has been removed from each surface.
6. Support the bottom of the bearing carrier housing.
7. Apply Loctite® 603 retaining compound to the outer
circumference of the new bearing race and carefully press
the new bearing into the bearing carrier housing.
NOTE: Use care to not allow any of the Loctite®
compound to get in the bearing.
8. Wipe the housing clean of any excess compound and install
the snap ring.
Bearing Carrier Installation
1. Install drive shaft axle through the backside of the bearing
carrier.
2. Install the upper and lower ball joint ends into the front
bearing carrier.
3. Install pinch bolts and torque to specification.
4. Apply grease to drive shaft axle splines.
5. Install front wheel hub assembly, cone washers, and hand
tighten the castle nut. Install washers with domed side out.
6. Install brake caliper mounting bolts and torque to
specification.
CAUTION
Use an arbor and press only on the outer race,
otherwise bearing damage may occur.
Apply
Loctite® 603™
Bearing
Snap Ring
RZR / RZR S
Shown
RZR / RZR S
Shown
= T
Ball Joint Pinch Bolts:
23 ft. lbs. (31 Nm)
23 ft. lbs.
(31 Nm)
RZR / RZR S
Shown
RZR 4
Shown
23 ft. lbs.
(31 Nm)
Out
Cone Washers
Wheel
Hub
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Polaris Ranger RZR 800 Specifications

General IconGeneral
BrandPolaris
ModelRanger RZR 800
CategoryUtility Vehicle
LanguageEnglish

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