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Quickie Rhythm User Manual

Quickie Rhythm
182 pages
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Table of Contents

Questions and Answers:

Quickie Rhythm Specifications

General IconGeneral
TypePower Wheelchair
Weight Capacity300 lbs
Battery TypeU1
Frame TypeMid-wheel drive
ArmrestsAdjustable height
FootrestsSwing-away

Summary

INTRODUCTION

Tools Required

Lists essential tools for servicing and maintaining power wheelchairs.

Quickie Rhythm Facts

Details key features and specifications of the Quickie Rhythm model.

Groove Facts

Details key features and specifications of the Quickie Groove model.

Diagnostics Chart

Provides a table of error codes and their corresponding indicators and states.

Basic Setup

Checklist for ensuring proper and safe operation of the wheelchair components.

Multimeter Tutorial

Explains the use and components of a multimeter for electrical testing.

Symbols

Describes basic symbols used in a typical multimeter.

Health and Safety

Provides general safety guidelines and recommendations for working on powered mobility products.

Battery Chargers

Discusses the use and safety precautions for wheelchair battery chargers.

EMI Warnings

Explains electromagnetic interference and its potential effects on powered wheelchairs.

Sources of EMI

Lists common sources of electromagnetic interference that can affect wheelchairs.

Immunity level

Discusses the wheelchair's immunity level to electromagnetic interference.

Electro Static Discharge

Details techniques to prevent damage from Electro Static Discharge (ESD).

POWER BASE SECTION

Batteries

Discusses battery safety, hazards, and the charge cycle illustration.

Battery Diagnostics

Explains how to test and diagnose issues with deep-cycle batteries.

Battery Types

Details different types of batteries suitable for wheelchairs, emphasizing deep-cycle.

Accessing the Batteries

Provides step-by-step instructions for accessing batteries in Rhythm and Groove models.

Changing the Battery

Step-by-step guide for removing and replacing wheelchair batteries.

Battery Connectors and Fuses

Explains battery connection methods and how to inspect fuses for usability.

Battery Chargers

Details the use of automatic chargers, charging tips, and troubleshooting.

Lightweight Charger Troubleshooting

Provides a checklist for troubleshooting issues with the lightweight charger.

Motors

Covers checking motor resistance, continuity, and motor brushes.

Hubs and Output Shaft

Instructions for inspecting hubs and output shafts, including removal of hub assembly.

Motor Removal and Replacement (Rhythm)

Step-by-step guide for removing and replacing the motor on the Rhythm model.

Motor Removal and Replacement (Groove)

Step-by-step guide for removing and replacing the motor on the Groove model.

The Freewheel Mechanism

Explains the freewheel mechanism and its operation in the Rhythm model.

Groove Free Wheel Assembly

Details the assembly and adjustment of the freewheel mechanism for the Groove model.

Drive Wheels

Instructions for changing drive wheel assemblies and tires.

Motor Encoders

Explains the function and installation of motor encoders for improved driving.

Encoder Programming

Guides on how to program motor encoders using the HHP or Quickie iQ.

Suspension

Describes the 4-bar suspension system and how to adjust preload settings.

Rear Shock Dampening

Explains checking rear shock dampening assembly settings before spring changes.

Anti-pitch Timing Adjustment

Details the procedure for adjusting the anti-pitch timing mechanism.

Adjusting Anti-Pitch Timing

Explains how to adjust the anti-pitch effect timing via a nut and cable.

Anti-pitch Damper Mechanism Cleaning

Provides steps for removing and cleaning the anti-pitch damper mechanism.

Damper Mechanism Cleaning Procedures

Details cleaning procedures for the damper rod and anti-pitch taper, and reassembly tips.

Replacing Shrouds

Instructions for removing and replacing shrouds on the Rhythm model.

QUICKIE ELECTRONICS SECTION

Quickie Electronics by Delphi

Overview of electronic systems and hand controls used in Quickie wheelchairs.

Rehab Controls (QR3 & QR7)

Details features and part numbers for 3-button and 7-button rehab controls.

Drive Profile and Actuator Modes

Explains drive profile selection and various actuator modes for wheelchair operation.

Hand Control Parts Replacement

Provides instructions for replacing flying leads and joystick mechanisms.

Joystick Housing Replacement

Step-by-step guide for disassembling and reassembling joystick housings.

Hand Control Heels and Mounting

Details replacement of hand control heels and mounting procedures for QR Hand Controls.

Wiring and Connectors

Discusses wiring practices, harness use, and CAN bus pin outs.

Programmable Ranges

Lists and describes programmable parameters for wheelchair speed, acceleration, and torque.

Power Options and Battery Diagnostics

Explains power on/off features, keyless lock, and battery diagnostic thresholds.

Programming Devices

Details the features and operation of the Hand Held Programmer (HHP).

QR-ACT Motor Controller

Describes the QR-ACT motor controller, its connectors, and power rating.

QR-MAC Multiple Actuator Control

Details the QR-MAC for multiple actuators and its wiring.

QC Motor Control Pin Outs

Provides pin-out details for QC motor controls, actuators, and switches.

QR Motor Control Pin Outs

Provides pin-out details for QR motor controls, actuators, and sensors.

Diagnostics Overview

Introduces the diagnostic process and lists drive mode errors with priorities.

Seating, ECM, and QR-MAC Errors

Lists diagnostic codes for seating, ECM, and QR-MAC modules with priorities.

Delphi Diagnostics Troubleshooting Chart

Provides a detailed chart for troubleshooting Delphi system errors based on symptoms and code flashes.

Fault Isolation Procedures

Guides on isolating faults using Quickie iQ or Hand Held Programmer.

Battery and Charger Tests

Outlines steps for testing batteries and the wheelchair charger.

Battery Charger Test

Detailed steps to test the battery charger's functionality and output.

Motor and Gear Box Tests

Procedures for electrically testing the wheelchair motors and gearboxes.

Motor Test Procedures

Steps for testing motor current, voltage, and RPM, including brake checks.

Motor Test Observations

Notes on interpreting motor test results, including voltage, current, and RPM.

Brake Test

Explains how to test brake current and voltage for proper function.

Gear Box Test

Procedure to test the gearboxes by checking motor current increases.

Drive Control Tests

General tests for drive controls, focusing on hand control functionality.

Hand Control Test (JS Position)

Verifies joystick position and return to neutral for forward, reverse, left, and right movements.

Mini Hand Control/Attendant Control Test

Steps to test Mini Hand Controls or Attendant Control Modules.

SCM Test

Procedure to test Specialty Control Input Modules (SCM) for switch functionality.

Actuator Tests

Explains actuator tests, encoder errors, and creep speed behavior.

Actuator Test (Motor Controller)

Guides on testing seating system actuators controlled by the motor controller.

Actuator Test (QMAC)

Details testing QMAC-controlled actuators, observing counts, degrees, and current.

Actuator Travel and Switch Monitoring

Verifies actuator travel to programmed counts and monitors switch status.

General Wheelchair Test

Verifies time on, time driven, and internal control box temperature.

SEATING

Perfect Fit Seating System Introduction

Introduces the integrated Perfect Fit Seating System and its features.

Recline Options

Describes manual and power recline options, including shear reduction.

Changing Seating Size

Explains how to adjust seating size by relocating or replacing growth pans.

Adjustments Overview

Tables detailing seat pan width, depth, and back width adjustments.

Seat Back and Seat Pan Width Adjustments

Guides on how to adjust seat back and seat pan width independently.

Seat Back Height Adjustments

Details procedures for adjusting seat back height using slot and block alignment.

Seat Depth Adjustments

Instructions for adjusting seat depth, primarily for accommodating offset backrests.

Manual Back Rest Adjustment

Procedures for adjusting manual backrests, including integrated and 40-degree back types.

Arm Rest Adjustments

Details how to adjust armrest height and width.

Level the Arm Pad

Steps to ensure the arm pad is parallel to the ground for proper leveling.

Armrest Angle and Position Adjustment

Guides on adjusting armrest angle and arm pad position.

Lateral Knee Supports

Instructions for mounting and adjusting lateral knee supports with standard and alternate options.

Leg Rest Hangers and Adjustment

Details repair/adjustment procedures for leg rest hangers and leg rest length.

Side Guards, Positioning Belts, and Lateral Supports

Instructions for installing side guards, positioning belts, and mounting lateral supports.

Head Rests and Foot Rest

Guides on mounting head rests and adjusting the center mount foot rest.

The Perfect Fit System Theory of Operation

Explains how the Perfect Fit Seating System's recline, encoders, and control modules work.

Creep Speed and Drive Lockout

Details how creep speed and drive lockout are controlled by seating positions.

Troubleshooting Recline (No QR-MAC)

Procedures for troubleshooting recline actuator issues without a QR-MAC.

Recline Actuator and Switch Troubleshooting

Guides on testing recline actuator continuity and reed switch operation.

Drive Issues (Creep Speed)

Troubleshooting steps when the chair drives in creep speed or fails to drive.

Troubleshooting Seating Functions (Non-Recline)

Procedures for troubleshooting seating functions like tilt and elevating seat.

Troubleshooting Perfect Fit System (QR-MAC)

Steps for troubleshooting total seating system failures with QR-MAC.

QR-MAC Connectivity and Voltage Checks

Verifies bus cable connections and battery voltage to the QR-MAC.

QR-MAC Cable and Connector Checks

Checks continuity of QR-MAC cables and connectors for proper operation.

Individual Actuator Functionality

Checks resistance of individual actuators and troubleshooting QR-MAC.

Tilt Module Home/Reset Issues

Troubleshoots issues where the tilt module fails to home or reset correctly.

18-Degree Reset Switch Check

Verifies the operation of the 18-degree reset switch for the tilt module.

Reed Switch Adjustment

Guides on adjusting reed switches for proper actuator magnet engagement.

Tilt System

Describes the tilt system, its actuators, and wiring.

Power Modules (Tilt and Lift)

Details the tilt and lift power modules, their pinouts, and wiring.

Lift System

Describes the lift system, its actuator, and wiring.

Seat Interface Adjustments

Covers permanent tilt and height adjustments for the seating system.

Power Recline with Shear Reduction

Explains the new power recline and shear reduction features and their programming.

Creep Speed or Back Movement Issues

Troubleshooting steps for creep speed or when the back fails to move to the programmed value.

Recline CRS and Cable Troubleshooting

Checks recline CRS continuity and tests cables for issues.

Shear Value Movement Issues

Troubleshooting steps for when the back does not drive to the programmed shear value.

Shear CRS and Cable Troubleshooting

Checks shear CRS operation and tests cables for continuity.

Recline Actuator Not Running or Erratic

Procedures to test the recline actuator's current drain and armature resistance.

Shear Actuator Not Running or Erratic

Guides on testing the shear actuator's current drain and armature resistance.

Shear Actuator Resistance Checks

Checks shear actuator armature resistance at mid-stroke and extremities.

Seat-pan and Pivot Point Adjustments

Adjusts seat-pan angle and pivot point for seat-back height.

Seat-back Depth and Armrest Adjustments

Adjusts seat-back depth and armrest height/hanger position.

Recline Actuator Removal

Procedures for removing the recline actuator, including gas strut and QR-MAC mount.

Recline Actuator Removal Steps

Details steps for removing bolts, gas strut, and recline actuator mount.

Recline Actuator Reinstallation

Guides on reinstalling the recline actuator, gas strut, and bottom mount.

Shear Actuator Removal

Instructions for removing the shear actuator after recline actuator removal.

Recline CRS Replacement

Details replacing the Recline Counter Reset Switch (CRS).

Shear CRS Replacement and Adjustment

Guides on removing, replacing, and adjusting the Shear CRS.

Acronyms for Delphi

Glossary of acronyms used in the Delphi system.

Section 1

Battery Connection Test

Steps to check battery voltage at the VR2 bus plug and controller.

Check Battery Wire Harness

Verifies the polarity of the battery wire harness connections.

Section 2

VR2 Remote Controller Display Indicators

Explains various indicators on the VR2 display, such as speed and battery status.

VR2/R-Net LED Controller Error Codes

Lists error codes displayed on VR2/R-Net controllers and their corrective actions.

R-Net/OMNI Controller Display Symbols

Describes symbols displayed on R-Net and OMNI controllers for system status.

Section 3

VR2 Controller Diagnostic Codes

Lists diagnostic codes for VR2 controllers, starting with battery voltage and left motor issues.

VR2 Controller: Left Motor Wiring Trip

Details troubleshooting for left motor wiring issues indicated by three bars.

VR2 Controller: Right Motor Disconnected

Troubleshooting steps for right motor disconnection indicated by four bars.

VR2 Controller: Right Motor Wiring Trip

Troubleshooting for right motor wiring issues indicated by five bars.

VR2 Controller: Charger Connected & Joystick Trip

Explains six-bar (charger) and seven-bar (joystick) error codes.

VR2 Controller: System Trip & Brake Issues

Addresses control system trips (eight bars) and solenoid brake problems (nine bars).

VR2 Controller: Battery Voltage Issues

Discusses high battery voltage (ten bars) and general battery faults.

Section 4

Chair Will Not Power Up

Troubleshooting steps when the wheelchair fails to power on.

R-net Power Troubleshooting (Controller)

Checks voltage at the controller and disconnects batteries.

R-net Power Troubleshooting (Battery Voltage)

Verifies battery voltage and continuity across fusible links.

Section 5

R-net Fault Codes Overview

Explains fault identification by module and lists common error codes.

R-net Motor and Inhibit Errors

Details motor errors (M1/M2) and inhibit active faults.

R-net Joystick and Overtemp Errors

Covers joystick calibration, latched timeout, over-current, and over-temperature errors.

R-net Cable, Settings, and System Errors

Addresses bad cables, settings, module errors, and system disconnections.

Example of R-10 Fault Isolation

Demonstrates fault isolation steps for an M2 brake error.

Troubleshooting Tilt: Powered Seating Inhibits

Identifies seating components causing slow driving or creep speed when tilt is active.

Troubleshooting Tilt: Creep Speed Issues

Tests micro-switches related to tilt position and creep speed.

Troubleshooting Tilt: Will Not Operate

Guides on checking tilt actuator clicks, operation, and connector signals.

Troubleshooting Tilt: Voltage and Actuator Checks

Verifies battery voltage at the tilt connector and applies power directly to the actuator.

Troubleshooting Tilt: Mid-stroke and Down Position Resistance

Checks actuator motor winding resistance in mid-stroke and down positions.

Section 6

Troubleshooting Recline

Covers issues with power recline and shear control by the ISM module.

Power Chair Will Not Drive at Full Speed

Discusses recline calibration and potential issues affecting full speed driving.

Troubleshooting Power Recline Calibration

Guides on checking recline potentiometer resistance and calibration.

Power Chair Not Driving in Creep Speed When Reclined

Addresses creep speed issues when the backrest is reclined beyond a certain angle.

Power Recline Does Not Operate

Troubleshooting steps when the power recline actuator is lost or shows no resistance.

Power Shear Does Not Operate

Guides on testing shear actuator resistance and ISM connections.

Section 7

Troubleshooting Power Legrest

Introduces troubleshooting for Center Mount and Swing-Away power legrests.

Power Legrest Connectivity and Resistance

Checks legrest option access, ISM connections, and resistance at actuator pins.

Section 8

Seating System Mounting (Non-Tilt)

Instructions for mounting seating systems without tilt functionality.

Seating System Mounting (Tilt Only)

Instructions for mounting ASAP seating systems that only have tilt capability.

Traditional Rehab Seating Mounting (Seat to Tilt)

Mounting instructions for traditional rehab seating systems connecting to tilt.

Tilt to Interface Mounting

Procedures for mounting tilt systems to an interface bracket.

Seating System Mounting (New Power Recline)

Instructions for mounting new power recline seating systems.

Seating System Mounting (New Power Tilt/Recline)

Instructions for mounting new power tilt and recline seating systems.

Seat to Floor Height Matrix

Table showing seat to floor height dimensions based on configuration.

Seat to Floor Height Matrix (Power Recline/Asap)

Continues the matrix for power recline and ASAP seating configurations.

Seat to Floor Height Matrix (Traditional Rehab)

Continues the matrix for traditional rehab seating configurations (15-24" and 12-14" width).

ASAP Footrest Mounting Matrix

Matrix for mounting ASAP fixed center footrests, showing ground clearance.

Adjusting Power Legrest Length

Steps to adjust or remove footrest length on Power ALR/ELR legrests.

Removing Legrest Actuator (ELR/ALR)

Details removing the legrest actuator by releasing top and bottom nuts.

Adjusting Power Recline Backrest

Adjusts seat-back angle and pivot point for power recline backrests.

Seat Depth and Recline Actuator Placement Adjustment

Adjusts seat depth and recline actuator pivot bracket placement.

Section 9

OBP Programming Quick Guide (R-NET)

Quick guide for R-NET joystick programming via OBP.

OMNI Programming

Details programming parameters available when accessing OBP via OMNI or DTT.

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