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Robopac ROBOT MASTER User Manual

Robopac ROBOT MASTER
119 pages
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ROBOT MASTER
USE AND MAINTENANCE MANUAL
ENG

Table of Contents

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Robopac ROBOT MASTER Specifications

General IconGeneral
Maximum pallet height2200 mm
Photocell for pallet height detectionYes
Safety bumperYes
Max Pallet WeightUnlimited
Film Width500 mm
Film Roll Diameter300 mm
TypeSelf-propelled robot for pallet wrapping

Summary

GENERAL INFORMATION

PURPOSE OF THE MANUAL

Defines the manual's aim: to provide operator instructions to prevent risks from human-machine interaction.

MANUFACTURER AND MACHINE IDENTIFICATION

Details the information on the machine's identification plate, including model, serial number, and technical data.

TERMS AND DEFINITIONS

Explains key terms used in the manual, such as Operator, Maintenance, Installer, etc.

SAFETY PICTOGRAMS EXPLAINED

Explains danger, prohibition, and obligation pictograms, their meanings and implications for safety.

ASSISTANCE AND DOCUMENTATION

Information on how to request technical assistance and a list of documentation provided with the machine.

SAFETY INFORMATION

GENERAL SAFETY WARNINGS

Essential safety advice for machine operation, emphasizing reading instructions and understanding risks.

HANDLING AND INSTALLATION SAFETY

Safety precautions for moving, lifting, and installing the machine, including electrical connections.

USE AND OPERATION SAFETY

Guidelines for safe machine operation, emphasizing trained operators, safety devices, and PPE.

MISUSE AND EMPLOYER RESPONSIBILITIES

Addresses reasonably foreseeable misuse, employer obligations, and residual risks for operator safety.

RESIDUAL RISKS AND WARNINGS

Details specific residual risks like shearing, crushing, and impact, with clear warnings.

ELECTRICAL AND ENVIRONMENT SAFETY

Safety warnings for electrical equipment and installation environment conditions.

SAFETY SIGNS AND PERIMETER AREAS

Explains the meaning of safety signs and defines the machine's operating and perimeter areas.

MACHINE SAFE STOP PROCEDURE

Step-by-step procedure for safely stopping the machine, with critical warnings for carriage positioning.

TECHNICAL INFORMATION

MACHINE OVERVIEW AND MODELS

General description of the Robot MASTER series, its capabilities, and available models.

OPERATING CYCLE AND WRAPPING MODES

Details the machine's operation cycle and the different wrapping modes available (single, double).

SAFETY DEVICES AND ELECTRICAL COMPONENTS

Description of safety features like bumpers and emergency stops, plus an overview of electrical devices.

ACCESSORIES AND TECHNICAL SPECIFICATIONS

Lists optional accessories and provides detailed machine and pallet dimensions and technical features.

TECHNICAL FEATURES AND BATTERY CHARGERS

Details technical features, battery charger specifications for S.P.E., Nordelettronica NE284, and NE286.

SPOOL SPECIFICATIONS AND ENVIRONMENT

Technical specifications for film spools, noise levels, and installation environment characteristics.

HANDLING AND INSTALLATION

HANDLING, PACKING, AND TRANSPORT

Guidelines for safe handling, packing, unpacking, and transporting the machine.

INSTALLATION OF DISASSEMBLED PARTS

Procedures for installing disassembled parts, including tilted and horizontal column methods.

FEELER AND RUDDER INSTALLATION

Detailed steps for installing the feeler and rudder components onto the machine.

ADJUSTMENTS AND MAINTENANCE

ADJUSTMENT RECOMMENDATIONS AND FILM STRETCH

Safety advice before adjustments, and specific guidance on film stretch adjustment.

SPOOL CARRIAGE AND BRAKE ADJUSTMENTS

Procedures for adjusting the spool carriage lifting chain and the machine's brakes.

STEERING AND FEELER WHEEL ADJUSTMENTS

Instructions for adjusting the steering wheel return speed and the height of the feeler wheel.

OPERATION AND USE

OPERATION RECOMMENDATIONS AND CONTROLS

Guidelines for initial operation and a description of the machine's main controls.

USER INTERFACE AND PANEL OPERATION

Explains the user interface, display colors, and how to use the control panel for operations.

MAIN PAGE FUNCTIONS

Details functions accessible from the main screen: cycles, speed, menus, settings, and programmes.

WRAPPING PROCEDURES AND MODES

Step-by-step guide for starting/stopping wrapping, feeder cycle, and standby modes.

SPOOL HANDLING AND FILM FEEDING

Manual control for spool carriage movement and procedure for feeding film onto the spool.

BATTERY CHARGING MODE

Procedures for battery charging, including safety warnings and operational notes.

MAINTENANCE INFORMATION

MAINTENANCE RECOMMENDATIONS AND INTERVALS

General advice for maintenance and a table detailing periodical maintenance intervals for components.

PROTECTION DEVICE CHECKS

Specific checks for the safety bumper, including daily, monthly, and annual procedures.

LUBRICATION AND LUBRICANT TABLE

Lubrication point diagram and a detailed table of recommended lubricants for various machine parts.

FAULT INFORMATION

ALARM MESSAGES AND SOLUTIONS

Lists common alarm codes, their causes, and recommended solutions for machine faults.

REPLACEMENT INFORMATION

REPLACING MACHINE PARTS AND SPARE PARTS

Recommendations for replacing parts, using genuine spares, and a list of recommended spare parts.

BATTERY REPLACEMENT AND DECOMMISSIONING

Detailed procedure for battery replacement and guidelines for machine decommissioning and scrapping.

ANNEXES

WARRANTY CONDITIONS

Outlines the terms and conditions of the machine's warranty, including coverage and exclusions.

S.P.E. BATTERY CHARGER MANUAL

Operation manual for the S.P.E. battery charger.

NORDELETTRONICA NE284 BATTERY CHARGER MANUAL

Operation manual for the Nordelettronica NE284 battery charger.

NORDELETTRONICA NE286 BATTERY CHARGER MANUAL

Operation manual for the Nordelettronica NE286 battery charger.

ENERSYS BATTERY DOCUMENTATION

Documentation for Enersys batteries, including operating instructions.

EXIDE BATTERY DOCUMENTATION

Documentation for Exide batteries, including operating instructions.

MIDAC BATTERY DOCUMENTATION

Documentation for Midac batteries, including operating instructions.