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125 MAX DD2 evo
Rotax 125 MAX DD2 evo User Manual
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Effectivity:
125
MAX
DD2
evo
Content
Page
1
Edition:
September
01
2019
T
able
of
Content
Chapter
INTRO
–
Chapter
1
–
Engine
installation
Chapter
2
–
Fuel
system
Chapter
3
–
Electric
system
Chapter
4
–
Cooling
system
Chapter
5
–
Exhaust
system
Chapter
6
–
Installation
of
the
accessories
Chapter
7
–
Finishing
work
BRP-Rotax
INST
ALLA
TION
MANUAL
3
5
Table of Contents
Table of Contents
4
Default Chapter
6
Chapter INTRO
6
Engine Information
12
Chapter 1 Engine Installation
14
Chapter 2 Fuel System
20
Installation and Connection of the Carburetor
25
Chapter: 3 Electric System
26
Chapter 3 Electric System
26
Electric System Overview
27
Installation ECU into the Battery Clamp Assy
28
Installation of the Battery Clamp Assy
30
Installation of the Wiring Harness
32
Chapter 4 Cooling System
36
Installation of the Radiator
38
Chapter 5 Exhaust System
42
Chapter
42
Chapter: 6 Installation of the Accessories
46
Chapter 6 Installation of the Accessories
46
Installation of Mounting Plate
47
Fitting of the Spark Plug
48
Installation and Connection of the RAVE Control Unit
49
Assembly of Paddle Shift System
52
Chapter 7 Finishing Work
58
Cooling System Overview
62
Operator's Manual
64
Chapter: INTRO GENERAL INFORMATION
66
Chapter: 1 Technical Description
68
Technical Description
68
Design of the ROTAX Engine 125 MAX DD2 Evo
69
General
69
Cooling Circuit
69
Balance Gear
70
Ignition Unit
70
Electric Starter
70
Electro Pneumatically Exhaust Timing Control
70
Intake Silencer
70
Exhaust System
71
Gearbox
71
Electronic Shifting Assistant (ESA)
71
Fuel Pump
71
Carburetor
71
Centrifugal Clutch
72
Overload Clutch
72
Chapter: 2 Operating Fluids and Battery
74
Operating Fluids and Battery
74
Coolant
75
Battery
76
Battery Charging Unit
77
Fuel
79
Chapter: 3 Engine Calibration
82
Engine Calibration
82
Engine Calibration
83
Performance Graphs
83
Carburetor Calibration
84
Automatic-Set-Up
85
Manual Set-Up
88
Change of the Carburetor Main Jet
92
Choose of Gear Ratio
95
Exchange of Gear Reduction Ratio
97
Operation of the Gear Box
99
Adjustment of Gear Shifting
100
Chapter: 4 Engine Operation
102
Engine Operating
103
Engine Start
103
Stopping the Engine
105
Running - in Procedure for the Engine
106
Setting of the Exhaust Valve Timing
107
Maintenance Schedule for Engine Components
110
Engine Operation
111
Operating Limits
112
Preservation and Transport
114
4
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Rotax 125 MAX DD2 evo Specifications
General
Brand
Rotax
Model
125 MAX DD2 evo
Category
Engine
Language
English
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