BRP-Rotax
INSTALLATION MANUAL
INSTALLATION OF THE RADIATOR
Tools required:
• Ratchet wrench with socket 7 mm or Phillips
screwdriver
Step
Procedure
1
Mount radiator (pos. 1) using the pro-
vided rubber buffer (pos. 5) and lock
nut (pos. 8) with washer (pos. 7) on
the lower support bracket on the
chassis.
2 Mount the radiator support with the
rubber buffer (pos. 6) and lock nut
(pos. 8) with washer (pos. 7) on the
upper radiator mount and onto the
chassis.
NOTE
For an optimum of cooling efficiency, we recom-
mend to install the radiator in an angle of 25° +/-
5° tilted backwards.
m WARNING
Non-compliance can result in serious injuries
or death!
For radiator installation to the chassis, please fol-
low the instruction of the chassis manufacturer.
Step
Procedure
3 Put the four supplied hose clamps
(pos. 10) on the coolant hoses.
4 Push the upper coolant water hose
(pos. 2) onto the upper socket of the
radiator as well onto water socket of
the cylinder head cover.
5
Push the lower coolant water hose
(pos. 3) onto the lower socket of the
radiator as well onto the water socket
of the water pump housing.
Step
Procedure
6 Secure the coolant hoses with the
hose clamps (pos. 10).
7
Secure the upper coolant water hose
to the driver's seat (pos. 2) using the
provided cable tie.
ATTENTION
The coolant water hose between radiator and
engine must not rub with the drivers seat.
Arrange the routing of the coolant water hose
accordingly.
Step
Procedure
8 Secure the lower coolant water hose
(pos. 3) using two of the provided ca-
ble ties to the chassis.
m WARNING
Non-compliance can result in serious injuries
or death!
Please follow the instruction of the chassis manu-
facturer for mounting the lower coolant water hose
to the chassis.
Step
Procedure
9 Establish connection between over-
flow socket on radiator filling socket
and the overflow bottle with an appro-
priate piece of hose.
ATTENTION
Warrant the best possible engine cooling.
Ensure that the air stream covers the complete ra-
diator area.
Effectivity: 125 MAX DD2 evo
4
Page 3
Edition: September 01 2019
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