IQ3 manual – Section: Health and Safety 5
e. Only the following approved Alkaline-
Manganese or Zinc-Manganese type ‘AAA’
size batteries must be fitted to the BTST:
- Duracell: Procell MN2400
- Energizer: E92
f. Always replace all four batteries
at the same time. Always use four
unused batteries of the same approved
manufacturer, type and expiry date code.
g. Ensure the batteries are fitted with the
correct polarity. The battery polarity (+)
is indicated on the inside of the battery
compartment of the BTST.
7. The BTST contains no other user
replaceable parts and it cannot be repaired
by the user. If the BTST is faulty or needs
repairing, it must not be used.
1.3 Introduction to this manual
This manual provides instruction on:
• Manual and electrical (local and
remote) operation.
• Preparation and installation of the
actuator onto the valve.
• Basic commissioning.
• Maintenance.
Refer to Publication PUB002-047
for repair, overhaul and spare part
instructions.
Refer to Publication PUB002-040
for secondary function
configuration instructions.
Using the supplied Rotork Bluetooth
®
Setting Tool Pro to access the actuator
set up procedures, non-intrusive
setting of torque levels, position limits
and all other control and indication
functions can be made safely, quickly
and conveniently, even in hazardous
locations. The IQ allows commissioning
and adjustment to be carried out with
the main power supply to the actuator
switched on or off.
The setting tool is packed in the
shipping box identified with a
yellow label.
Visit our web site at www.rotork.com
for more information on the IQ, Insight2
and other Rotork actuator ranges.
2. Health and Safety
This manual is produced to enable a
competent user to install, operate,
adjust and inspect Rotork IQ range valve
actuators. Only persons competent by
virtue of their training or experience
should install, maintain and repair
Rotork actuators.
Under no circumstances should
replacement parts be used in Rotork
actuators, other than those supplied or
specified by Rotork.
Work undertaken must be carried out in
accordance with the instructions in this
and any other relevant manuals.
If the actuator is used in a manner not
specified in this manual and any other
Rotork manual, the protection provided
by the actuator may be impaired.
The user and those persons working
on this equipment should be familiar
with their responsibilities under any
statutory provisions relating to the
Health and Safety of their workplace.
Due consideration of additional
hazards should be taken when using
the IQ range of actuators with other
equipment. Should further information
and guidance relating to the safe use
of the Rotork IQ range of actuators be
required, it will be provided on request.
The electrical installation, maintenance
and use of these actuators should be
carried out in accordance with the
National Legislation and Statutory
Provisions relating to the safe use of
this equipment, applicable to the site of
installation.
For the UK: Electricity at Work
`Regulations 1989 and the guidance
given in the applicable edition of the
“IEE Wiring Regulations” should be
applied. Also the user should be fully
aware of his duties under the Health and
Safety Act 1974. For the USA: NFPA70,
National Electrical Code
®
is applicable.
The mechanical installation should be
carried out as outlined in this manual
and also in accordance with relevant
standards such as British Standard
Codes of Practice. If the actuator has
nameplates indicating that it is suitable
for installation in hazardous areas then
the actuator may be installed in Zone
1, Zone 21, Zone 2 and Zone 22 (or Div
1 or Div 2, class I or Class II) classified
hazardous area locations only. It should
not be installed in hazardous area
locations with an ignition temperature
less than 135 °C, unless suitability for
lower ignition temperatures has been
indicated on the actuator nameplate.
It should only be installed in hazardous
area locations compatible with the
gas and dust groups stated on the
nameplate.
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