ROUSH 422011 - Default Chapter; Table of Contents

2015-2017 5.0L Mustang
Phase 1/2 RHD ROUSHcharger Kit
1316-RHD-AA 12152016 2 800.59.ROUSH
TABLE OF CONTENTS
Packing Listf or 422011 (1316-RHD-AA) ROUSHcharger Kit .................................................................................. 3
Equipment and Supplies Required ........................................................................................................................... 6
Glossary of Terms ..................................................................................................................................................... 6
Information About the Supercharger Bypass Operation .......................................................................................... 7
Limit of Liability Statement ....................................................................................................................................... 7
Safety Precautions ................................................................................................................................................... 7
Section A – Disassembly........................................................................................................................................ 8
Instructions for Returning the PCM to Roush for Calibration .............................................................................. 10
Section B – Modifi cations .................................................................................................................................... 28
Brake Booster Vacuum and Aspirator Hose Assembly Modi cation ................................................................... 28
Vaporative Emissions Canister Purge Line ........................................................................................................... 30
K-Brace Modi cation ........................................................................................................................................... 30
Electric Fan Shroud Modi cation ......................................................................................................................... 32
Front Cover Modi cation ...................................................................................................................................... 33
Intake Valley Modi cation .................................................................................................................................... 35
TPS/ETC Wiring ................................................................................................................................................... 36
Evaporative Emissions Canister Purge Valve Wiring ............................................................................................ 37
Air Charge Temperature (ACT) Wiring .................................................................................................................. 38
TPS/ETC and EECPV Harness Routing ............................................................................................................... 39
Engine Harness Ground Wire ............................................................................................................................... 40
Intercooler Pump Wiring ....................................................................................................................................... 41
Knock Sensor Orientation Adjustment ................................................................................................................. 46
Changing the Factory Spark Plugs ...................................................................................................................... 47
Section C – Subassembly .................................................................................................................................... 49
Intercooler Low Temperature Radiator (LTR) ........................................................................................................ 49
Intake Manifold Buildup ....................................................................................................................................... 49
Supercharger Buildup .......................................................................................................................................... 49
Fuel Rail Assembly ............................................................................................................................................... 50
Airbox Assembly .................................................................................................................................................. 51
Section D – Installation ........................................................................................................................................ 54
Induction Resonance Tube Delete Grommet ....................................................................................................... 54
Intake Manifold, Fuel Rails, Supercharger, Spacer and Throttle Body ................................................................ 54
FEAD Assembly .................................................................................................................................................... 61
Intercooler Low Temperature Radiator (LTR) Assembly ....................................................................................... 65
Intercooler Pump, Mounting Bracket and Hoses ................................................................................................. 68
Electric Fan, Intercooler Reservoir and Hoses ..................................................................................................... 70
Radiator Hoses, Engine Degas Bottle and Hoses................................................................................................ 72
Air Induction System ............................................................................................................................................ 74
K-Brace and Battery Shield ................................................................................................................................. 76
Section E – Final Assembly .................................................................................................................................. 78
PCM Flashing ....................................................................................................................................................... 79