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ROUSH 422011 - Disassemble Brake Booster Hose Assembly; Install Brake Aspirator Plug

ROUSH 422011
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2015-2017 5.0L Mustang Phase 1/2 RHD ROUSHcharger Kit
SECTION B – MODIFICATIONS
1316-RHD-AA 12152016 28 800.59.ROUSH
SECTION B – MODIFICATIONS
The following section will guide you through the
required modi cations of existing components
and build up of the assemblies used to complete
the installation. With the exception of the wiring
modi cations and intercooler pump bracket mounting,
all of this work can be performed away from the
vehicle.
BRAKE BOOSTER VACUUM AND
ASPIRATOR HOSE ASSEMBLY
MODIFICATION
1. Retrieve the brake vacuum hose and aspirator
assembly and place it on a work bench.
2. Disassemble the vacuum hose assembly and lay it
out on the bench as shown in the following steps.
SECTION A
HOSE 1
HOSE 2
HOSE 4
SECTION B
HOSE
5
HOSE
3
3. Release the clamp and remove Section A, hose
1, from the brake booster hose and aspirator
assembly. Keep all clamps, they will be reused.
4. Release the clamp and remove the check valve
from the straight end of hose 1.
CHECK
VALV E
STRAIGHT
END
CURVED
END
5. Return to Section B of the hose/tube assembly.
Carefully remove the foam sleeve from the brake
aspirator.
6. Release the clamp and separate Section B, hose
2, from the steel tube. Disassemble the remaining
brake aspirator assembly. Keep all clamps since
they will be reused.
7. Use the supplied brake aspirator plug (CS2575)
to plug the black port that is diagonal to the 1/2-
inch grey port of the aspirator assembly. (The
arrow indicates the 1/2 inch grey port.)

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