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Procedure to safely release fuel system pressure before commencing work.
Guidance on selecting the appropriate PCM flash method from the ROUSH website.
Steps to access, disconnect, and remove the vehicle's PCM.
Detailed instructions for shipping the PCM to ROUSH for calibration.
Address and procedure for shipping the PCM to ROUSH for calibration.
Removing intake manifold, fuel rail, and associated components.
Modifying the brake booster vacuum and aspirator hose assembly.
Modifying the evaporative emissions canister purge line.
Modifying the K-brace for clearance and fitment.
Modifying the electric fan shroud for component clearance.
Modifying the front engine cover for component fitment.
Modifying a boss in the intake valley for proper seating.
Wiring modification for the Throttle Position Sensor/Electronic Throttle Control.
Wiring modification for the evaporative emissions canister purge valve.
Wiring modification for the Air Charge Temperature sensor.
Routing the TPS/ETC and EECPV extension harnesses.
Modifying the engine harness ground wire for relocation.
Wiring the intercooler pump, including relay and fuse installation.
Routing the intercooler pump wiring harness.
Installing the intercooler pump relay and fuse to the battery box.
Routing and securing the intercooler pump harness to the driver side.
Routing and securing excess intercooler pump harness.
Reorienting knock sensors and rewrapping harnesses.
Procedure for replacing the factory spark plugs.
Installing the new spark plugs and coil on plugs.
Assembling the fuel rail with new injectors.
Installing injectors into the fuel rail and then into the manifold.
Installing intake manifold bolts and engine wiring harness clips.
Installing the fuel rail and injectors into the intake manifold.
Carefully placing and seating the supercharger assembly.
Installing and torquing the supercharger mounting bolts.
Installing the supercharger pulley.
Installing the brake aspirator hose assembly.
Connecting the EECPV extension harness to the purge valve.
Installing the water pump gasket and the water pump.
Installing the upper Front End Accessory Drive (FEAD) bracket.
Routing the Front End Accessory Drive (FEAD) belt.
Installing the FEAD tensioner bracket assembly.
Installing and tensioning the FEAD belt onto the pulleys.
Reinstalling the water pump pulley and the stock FEAD belt.
Assembly steps for the intercooler low temperature radiator.
Steps for mounting the intercooler pump and its hoses.
Installing the intercooler pump into its mounting bracket.
Installing the electric fan, intercooler reservoir, and associated hoses.
Connecting radiator hoses, degas bottle, and related hoses.
Filling the engine cooling and intercooler systems with coolant.
Reinstalling the Powertrain Control Module (PCM) after calibration.
Procedure for performing the PCM flash using appropriate tools.
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General