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Sharp LC-60LE651 MK2 - User Manual

Sharp LC-60LE651 MK2
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LC-60LE651 MK2
LC-60LE652 MK2
MODELS
LC-60LE651E/K MK2
LC-60LE652E MK2
SERVICE MANUAL
LED LCD COLOUR TELEVISION
Wi-Fi & 3D Ready / DVB-T / T2 / C / S / S2 PAL B/G, I / SECAM B/G, D/K, L/L SYSTEM COLOUR TELEVISION
SHARP CORPORATION
This document has been published to
be used for after sales service only.
The contents are subject to chage without notice.
In the interests of user safety (required by safety
regulations in some countries) the set should be re-
stored to its original condition and only parts identical
to those speci ed should be used.
CONTENTS
ELECTRICAL SPECIFICATIONS ........................................................................................ 2
IMPORTANT SERVICE SAFETY PRECAUTIONS ......................................................................... 3
OPERATION MANUAL .................................................................................................................... 6
DIMENSIONS .................................................................................................................... 22
REMOVING OF MAJOR PARTS ..................................................................................................... 23
SERVICE ADJUSTMENTS ............................................................................................................. 27
PUBLIC MODE .................................................................................................................................... 38
SOFTWARE UPGRADING ............................................................................................................. 42
MAJOR ICs INFORMATION ..................................................................................................... 43
BLOCK DIAGRAMS ..................................................................................................................... 59
SCHEMATIC DIAGRAMS ....................................................................................................... 62
PRINTED WIRING BOARDS ......................................................................................................... 101
REPLACEMENT PARTS LIST ....................................................................................................... 111
CABINET AND MECHANICAL PARTS ............................................................................................ 121
PACKING OF THE SET ....................................................................................................................... 123
Issued: 10
th
Sept 2014
SE0060LE651MK
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Sharp LC-60LE651 MK2 Specifications

General IconGeneral
BrandSharp
ModelLC-60LE651 MK2
CategoryLCD TV
LanguageEnglish

Summary

Electrical Specifications

Important Service Safety Precautions

General Service Warnings

General safety warnings for service technicians and circuit modifications.

Pre-return Safety Checks

Safety checks for fire and shock hazards before returning the receiver to the user.

Safety Notice on Parts

Notice regarding safety characteristics of parts and use of identical replacement parts.

Precautions for Using Lead-Free Solder

Employing Lead-Free Solder

Explanation of the LF symbol indicating lead-free solder and its types.

Using Lead-Free Wire Solder

Guidance on using lead-free wire solder for repairs to prevent damage.

Soldering Techniques

Advice on soldering techniques and precautions for lead-free solder.

End of Life Disposal

Disposal for Private Households

Information on proper disposal of used equipment for private users in the EU and globally.

Disposal for Business Users

Information on proper disposal of used equipment for business users.

Remote Control Unit Overview

Navigation and Selection Buttons

Cursor, OK, Menu, Back, Exit, and Color buttons for navigation and command execution.

Function-Specific Buttons

Buttons for NET, Sound Mode, Picture Format, ECO, Teletext, and Subtitle functions.

Input and Media Control Buttons

Buttons for Volume, Mute, Source selection, Media playback, and USB recording.

Mode and Status Buttons

Buttons for ATV/DTV mode, Picture Adjustment, 3D viewing, and Standby/On.

TV Front View

Front Panel Controls

Diagram and labels for the TV's front view controls.

Front Panel Warnings

Important warnings regarding sound pressure from earphones/headphones.

TV Side and Rear View

Terminal Connections

Diagram and labels for the TV's side and rear view ports.

Remote Control Unit Handling

Battery Insertion

Step-by-step guide for inserting batteries into the remote control.

Usage Cautions

Precautions for using the remote control to prevent damage or malfunction.

Initial Installation Overview

Preparation Steps

Steps for connecting cables and preparing the TV for initial setup.

Power On and Auto Installation

Instructions on powering on the TV and initiating the auto-installation process.

Post-Installation Steps

Confirmation of setup completion and connecting external devices.

Connecting External Devices

Pre-Connection Precautions

Important notes and precautions before making external device connections.

Terminal Overview

Overview of the TV's terminals and guidance on connecting devices.

Troubleshooting

Common Problems and Solutions

Lists common TV problems and their possible solutions.

Software License Information

Information about software components and copyrights used in the product.

Multimedia and Network Setup

Network Setup Overview

Instructions for setting up the TV's network connection.

Wired Network Installation

Detailed steps for setting up a wired LAN connection.

Wireless Network Installation

Detailed steps for setting up a wireless LAN connection.

Connecting to a Wireless Network

Wireless Connection Steps

Instructions for connecting to a wireless network using the USB adapter.

Network Setup Notes

Notes regarding network setup, access points, and bandwidth requirements.

AQUOS NET+ Functionality

TV Menu Options for AQUOS NET+

Overview of TV menu options related to AQUOS NET+ access.

AQUOS NET+ Basic Operations

Explanation of the basic operation of the AQUOS NET+ screen.

Navigating AQUOS NET+ Services

Details on navigating and selecting services within AQUOS NET+.

Selecting Services and Searching

How to select services and use the search utility within AQUOS NET+.

TV Menu Options

Home Screen User Sections

Describes the functional areas of the Home Screen.

Advanced Operation Features

Explains advanced operations like search results and keyboard mapping.

Favorite Apps Screen Overview

Provides an overview of user-defined favorite applications.

Initial Auto Installation Guide

Pre-Power On Checks

Essential checks before powering on the TV for initial setup.

Initial Setup Configurations

Steps for setting menu language, energy efficiency, and TV location.

Broadcast Settings Configuration

Selecting broadcast settings, languages, and tuner configurations.

DVB-T Reception Settings

Specific settings required for DVB-T reception.

DVB-C Reception Settings

Network Selection for DVB-C

Choosing the network for DVB-C channel reception.

Scrambled Stations Search

Specifying whether to search for coded stations.

Search Method Configuration

Selecting the method for searching TV stations.

Frequency and Network ID Settings

Defining start frequency and network ID for channel search.

Logical Channel Number Acceptance

Deciding whether to accept logical channel numbers for sorting.

DVB-S Reception Settings

Single Satellite Configuration

Settings for receiving a single satellite via LNC.

Multi-Satellite Configurations

Settings for multiple satellites using switchboxes or DiSEqC.

Communal Installation Settings

Settings for DiSEqC single cable systems and other communal installations.

All Reception Types Settings

DVB-S Network Selection

Choosing the network for DVB-S channel reception.

DVB-S General Settings

General settings applicable to every satellite received.

Scrambled Stations and Search

Specifying coded station search and search methods.

Symbol Rate and Channel Number

Setting symbol rate and deciding on logical channel number acceptance.

Age-Related Lock and Time;Date

Restricting programs by age classification and setting time/date.

Network Configuration

Configuring network settings for internet connection.

DVB-T Antenna Positioning

Setup Menu Navigation

Steps to select Setup, Stations, and Manual Scan TV.

Antenna Alignment and Search

Aligning antenna for max signal and initiating station search.

Dimensions

Removing Major Parts

Initial Disassembly Steps

Steps for removing stand, rear cabinet, and disconnecting connectors.

Power Unit and Main Unit Removal

Instructions for detaching power unit, main unit, and speakers.

Chassis Bracket and Control Holder Removal

Instructions for removing chassis bracket and control button holder.

Key Unit and Diffuser Removal

Instructions for detaching the key unit and pyramid lighting diffuser.

LCD and Control Unit Detachment

Instructions for detaching the LCD module and control unit.

Service Adjustments

Adjustment Method After Component Replacement

Procedure for adjusting performance after PWB or IC replacement.

Entering and Exiting Adjustment Mode

Standard methods for entering and exiting service adjustment mode.

Service Mode Operations

Remote Control Key Operations

Key operations within the service mode for adjustment.

Service Adjustment Display Description

Explanation of the main service adjustment menu display.

Service Menu Display Details

System Data and GUI Options

Displays system information and GUI-related settings.

Exception and Chassis Options

Options related to exceptions and chassis configurations.

MPEG and Audio Delay Settings

Settings for MPEG deblocking, deringing, and audio delay.

Service Menu Display Details (Continued)

Power and WSS Settings

Settings for auto power-off and wide screen signaling evaluation.

Software Version and Panel Settings

Settings for old software versions and panel features (200Hz, 3D, flip).

Remote Control and Service Settings

Settings for RC5 mapping, subsystem, and general service options.

System Time Source

Selecting the source for system time information.

Service Menu Display Details (Continued)

Warmup Mode and Station List Management

Settings for warmup mode and managing the station list.

Chassis, DVB, and Common Interface Settings

DVB information, Common Interface settings, and chassis options.

EPG Settings

EPG settings, including reset update date and clearing the database.

Service Menu Display Details (Continued)

PQ Settings and Public Mode

Picture Quality settings and Public Mode configuration.

Public Mode Settings (Volume, Buttons)

Configuring volume limits, RC, panel, and menu button behavior.

Public Mode Settings (Display, Input)

Settings for on-screen display and default input mode.

Input Program Number Setting

Setting the default program number for TV input mode.

Service Menu Display Details (Continued)

Fixed Input Mode and Path Settings

Fixing input mode and configuring RC path through.

Hotel Mode and RS232;HDMI Power On

Hotel mode activation and RS232/HDMI power on settings.

Commit, Reset, and Cancel Commands

Commands to confirm, reset, or cancel changes.

White Balance Adjustment Setup

Settings for white balance adjustment, including MGAMMA reset.

MGAMMA Pattern Adjustments

Settings for MGAMMA patterns (IN1-IN6) for adjustment.

Color Temperature Adjustment (R1, G1)

MGAMMA IN R1 and G1 settings for color temperature adjustment.

Service Menu Display Details (Continued)

Color Temperature Adjustment (B1-B6)

MGAMMA IN B1-B6 settings for color temperature adjustment.

Factory Initialization and Inch Setting

Factory initialization command and screen size setting.

Operation Hours Information

Information and reset function for operation hours.

Service Menu Display Details (Continued)

NVM Erase and Auto Installation Flag

Commands to erase NVM and set the auto installation flag.

LCD Controller Test Patterns

Activates LCD controller test patterns for diagnostics.

SmartLoader and Hardware Adjustment

SmartLoader function and hardware adjustment execution.

Unused Information Sections

Sections for noise level and teletext information marked as 'Don't use'.

TV Location Setting

Setting the TV location by selecting the country.

White Balance Adjustment

Adjustment Conditions and Target

Specifies conditions, reference device, and target values for adjustment.

White Balance Menu Navigation

Steps to navigate the White Balance and GAMMA menus.

MGAMMA RESET and Default Values

Steps to reset MGAMMA values and restore defaults.

Pattern Adjustments (R1;B1, R2;B2, etc.)

Detailed steps for adjusting MGAMMA patterns R1-R6 and B1-B6.

Saving White Balance Settings

Steps to commit and save the new white balance values.

Factory Setting Initialization

Factory Reset Procedure

Steps to enter service mode and initialize factory settings.

Settings Reverted to Factory Defaults

Lists settings that revert to factory defaults after reset.

VCOM Adjustment Procedure

VCOM Pattern Activation

Steps to activate VCOM pattern and set initial value.

VCOM Value Minimization

Adjusting VCOM values to minimize flicker and hide pattern.

Public Mode (Hotel Mode) Settings

Entering Public Mode

Methods to enter and display the Public Mode settings screen.

Public Mode Configuration Options

Detailed settings available in Public Mode for TV operation.

Public Mode Settings Details

Input and Hotel Mode Settings

Settings for input mode, hotel mode, and program number.

Hardware-Dependent Settings

Settings for RC path through and RS232/HDMI power on requiring hardware.

Commit, Reset, and Public Mode Menu

Committing changes, resetting settings, and accessing the Public Mode menu.

Smart Loader Functionality

Smartloader Description

Explanation of the Smartloader function for replicating TV settings.

Smartloader Operation Workflow

Detailed steps for saving and loading settings using Smartloader.

RS-232 Adjustments

RS-232 Terminal Software Setup

Details on RS-232 terminal software configuration.

RS-232 Connection Checking

Procedure to check the RS-232 connection with the TV.

Entering and Exiting K MODE

Steps to enter and exit the special 'K MODE' for service adjustments.

Model and VCOM Adjustments in K MODE

Procedure to change model and adjust VCOM in K MODE.

Software Upgrading Procedures

Software Update via USB

Instructions for updating TV software using a USB drive.

Software Update via Internet

Instructions for updating TV software directly from the internet.

Software Update Notes

Important notes and precautions during software updating.

Major Integrated Circuits Information

General IC Information: Main Unit

Details on main unit ICs like HDMI Switch and Audio Amplifier.

Major Integrated Circuits Information (Continued)

Headphone Amplifier and USB Hub ICs

Description of headphone amplifier and USB hub controller ICs.

Major Integrated Circuits Information (Continued)

DDR3 SDRAM ICs Information

Details of the 2Gb 16Bits DDR3-1600 SDRAM ICs.

Major Integrated Circuits Information (Continued)

USB Load Switch and LDO ICs

Description of USB load switch and low dropout LDO ICs.

Major Integrated Circuits Information (Continued)

SOC Freeman Premier 2 IC Information

Description of the SOC IC (ST MICRO FLI7560-AAB).

Major Integrated Circuits Information (Continued)

Standby Controller IC Information

Description of the standby controller IC (ST MICRO STM8S105K4T6CTR).

Major Integrated Circuits Information (Continued)

NAND FLASH IC Information

Description of the 2Gbit NAND FLASH IC (MICRON MT29F4G08ABADAWP).

Ethernet Transceiver IC Information

Description of the 10/100 Fast Ethernet Transceiver IC (MICREL KSZ8081RND).

Major Integrated Circuits Information (Continued)

Ethernet Transceiver Features

Details on features like auto-negotiation and loopback modes.

Silicon Tuner IC Information

Description of the Silicon Tuner IC (SILICON LABS Si2178).

Major Integrated Circuits Information (Continued)

Tuner IC Features

Details on tuner IC features like reception performance and power consumption.

DVB-T;C Demodulator IC Information

Description of the DVB-T/C Demodulator IC (SILICON LABS Si2165).

Major Integrated Circuits Information (Continued)

DVB-T;C Demodulator Features

Details on demodulator IC features like bandwidth, ADCs, and AGC controls.

DVB-T;C;S;S2 Demodulator IC Information

Description of the DVB-T/C/S/S2 Demodulator IC (SILICON LABS Si2167).

Major Integrated Circuits Information (Continued)

DVB Demodulator IC Features

Features for DVB-T, DVB-C, DVB-S2, and DVB-S standards support.

DVB-T;C;T2 Demodulator IC Information

Description of the DVB-T/C/T2 Demodulator IC (SILICON LABS Si2168).

Major Integrated Circuits Information (Continued)

DVB Demodulator IC Features (Continued)

Features for DVB-T2, DVB-T, and DVB-C standards support.

Major Integrated Circuits Information (Continued)

LNB Supply and Control IC Information

Description of the LNB supply and control IC (ST MICRO LNBH23).

Major Integrated Circuits Information (Continued)

Touch & Led Unit Microcontroller Information

Information about the 8-Bit Flash Microcontroller IC (Microchip PIC16LF1503T).

Microcontroller CPU and Oscillator Features

Details on RISC CPU, oscillator structure, and microcontroller features.

Microcontroller Peripheral Features

Description of ADC, Comparators, Voltage Reference, and Timers.

Major Integrated Circuits Information (Continued)

Microcontroller Software Control Features

Features related to microcontroller software control and NCO.

Selectable Output Modes and CWG

Details on selectable output modes and Complementary Waveform Generator.

Power Unit Block Diagram

Main Unit Block Diagram (LE651;652 Series)

Schematic Diagrams

Schematic Diagram Description

General description, voltage measurement conditions, and resistor/capacitor indications.

Resistor and Capacitor Indications

Indications for resistors and capacitors used in schematic diagrams.

Schematic Diagram Caution

Caution regarding potential slight differences in schematic diagrams.

Main Unit Diagram 1;15 (SoC) (LE651 Series)

Main Unit Diagram 2;15 (System Power) (LE651 Series)

Main Unit Diagram 3;15 (DDR3 BLOCK I) (LE651 Series)

Main Unit Diagram 4;15 (DDR3 BLOCK II) (LE651 Series)

Main Unit Diagram 5;15 (SCART) (LE651 Series)

Main Unit Diagram 6;15 (PC INPUT) (LE651 Series)

Main Unit Diagram 7;15 (HDMI) (LE651 Series)

Main Unit Diagram 8;15 (LAN I) (LE651 Series)

Main Unit Diagram 9;15 (STANDBY STM8 S) (LE651 Series)

Main Unit Diagram 10;15 (PANEL INTERFACE) (LE651 Series)

Main Unit Diagram 11;15 (COFDM) (LE651 Series)

Main Unit Diagram 12;15 (USB) (LE651 Series)

Main Unit Diagram 13;15 (PCMCIA) (LE651 Series)

Main Unit Diagram 14;15 (NAND FLASH) (LE651 Series)

Main Unit Diagram 15;15 (AUDIO AMP. INTERFACE) (LE651 Series)

Main Unit Diagram 1;15 (SoC) (LE652 Series)

Main Unit Diagram 2;15 (System Power) (LE652 Series)

Main Unit Diagram 3;15 (DDR3 BLOCK I) (LE652 Series)

Main Unit Diagram 4;15 (DDR3 BLOCK II) (LE652 Series)

Main Unit Diagram 5;15 (SCART) (LE652 Series)

Main Unit Diagram 6;15 (PC INPUT) (LE652 Series)

Main Unit Diagram 7;15 (HDMI) (LE652 Series)

Main Unit Diagram 8;15 (LAN I) (LE652 Series)

Main Unit Diagram 9;15 (STANDBY STM8 S) (LE652 Series)

Main Unit Diagram 10;15 (PANEL INTERFACE) (LE652 Series)

Main Unit Diagram 11;15 (COFDM) (LE652 Series)

Main Unit Diagram 12;15 (USB) (LE652 Series)

Main Unit Diagram 13;15 (PCMCIA) (LE652 Series)

Main Unit Diagram 14;15 (NAND FLASH) (LE652 Series)

Main Unit Diagram 15;15 (AUDIO AMP. INTERFACE) (LE652 Series)

Power Supply Diagram 1;2

Power Supply Diagram 2;2

Key Unit Diagram

Control Unit Diagram 1;6 (CONTROL)

Control Unit Diagram 2;6 (CLOVER)

Control Unit Diagram 3;6 (LED_CPLD)

Control Unit Diagram 4;6 (POWER)

Control Unit Diagram 5;6 (CS)

Control Unit Diagram 6;6 (miniLVDS Connector)

Printed Wiring Board (Main Unit PWB 1;4)

Main Unit PWB 1;4 Layout (Side A)

Printed wiring board layout for the main unit, side A.

Main Unit PWB 2;4 Layout

Main Unit PWB 2;4 Chip Parts (Side A)

Chip placement diagram for the main unit PWB, side A.

Main Unit PWB 3;4 Layout

Main Unit PWB 3;4 Chip Parts (Side B)

Chip placement diagram for the main unit PWB, side B.

Main Unit PWB 4;4 Layout

Main Unit PWB 4;4 Chip Parts (Side B)

Chip placement diagram for the main unit PWB, side B.

Power Unit PWB 1;2 Layout

Power Unit PWB 1;2 (Side A)

Power Unit PWB layout diagram, side A.

Power Unit PWB 2;2 Layout

Power Unit PWB 2;2 (Side B)

Power Unit PWB layout diagram, side B.

Control Unit PWB 1;2 Layout

Control Unit PWB 1;2 (Side A)

Control Unit PWB layout diagram, side A.

Control Unit PWB 2;2 Layout

Control Unit PWB 2;2 (Side B)

Control Unit PWB layout diagram, side B.

Key Unit PWB Layout

Key Unit PWB (Side A)

Key Unit PWB layout diagram, side A.

Key Unit PWB (Side B)

Key Unit PWB layout diagram, side B.

Replacement Parts List

Parts Supply Note

Note that parts are supplied as assemblies, not independently.

LCD Panel Replacement Parts

List of replacement parts for the LCD panel.

Printed Wiring Board Replacements

List of replacement printed wiring boards.

Integrated Circuits Replacements

List of replacement integrated circuits.

Transistors, Diodes, and Packaged Circuits Replacements

Lists of replacement transistors, diodes, and packaged circuits.

Replacement Parts List (Continued)

Coils and Filters Replacements

List of replacement coils and filters.

Capacitors Replacements

List of replacement capacitors.

Replacement Parts List (Continued)

Resistors Replacements

List of replacement resistors.

Replacement Parts List (Continued)

Miscellaneous Parts

List of miscellaneous replacement parts including tuners and transformers.

Model-Specific Parts

Specific parts list for LC-60LE651/LC-60LE652 models.

Power Unit and Accessories

Replacement parts for the power unit and accessory items.

Packing Parts List

List of parts related to packing the set.

Cabinet and Mechanical Parts (60”)

Mechanical Parts Diagram

Diagram showing the location of mechanical parts for disassembly.

Cabinet and Mechanical Parts Listing

Part Number and Description

Detailed list of cabinet and mechanical parts with part numbers.

Packing of the Set (60”)

Packing Diagram

Diagram illustrating how to pack the 60" TV set.

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