Technogym MA05 - Twice-Yearly Maintenance Operations

ELEMENT LINE: Service & Maintenance Manual - rev. 1.2
Page 9.5
9.4. TWICE-YEARLY MAINTENANCE OPERATIONS
These operations can only be carried out by a qualified technician specifically trained by
Technogym and authorized to carry out machine installation and adjustments, as well as
special maintenance operations or repairs which require special knowledge of the
machine, its operation, safety systems and working procedures.
The six-monthly maintenance operations involve checking the functioning, wear and tension of the
mechanical components so as to ensure the correct and safe operation of the machine.
For the six-monthly maintenance of the machine, proceed as follows:
9.4.1. CHECK THE PULLEYS
1. Check the wear status of the pulley grooves. Repair and/or replace any worn parts.
9.4.2. CHECK THE CAM GROUP
1. Check the wear status of the cam grooves. Repair and/or replace any worn parts.
2. Make sure all parts in the cam group are firmly tightened.
9.4.3. CHECK THE LEVER STOPS
1. Check the wear status of the lever stops. Repair and/or replace any worn parts.
2. Check the position of the stops and make sure they are firmly fastened in place.
9.4.4. REPLACING THE CABLES
1. Replace the machine cables once a year if the machines are used intensively, every 2 years
under normal use.
9.4.5. LUBRICATING THE RELEASE SYSTEMS
Perform this check on:
• Lever start position adjustment on Adductor and Abductor;
• Roller position adjustment on Leg Extension, Leg Curl, Lower Back.
1. On Adductor and Abductor, lubricate the starting position selection pin using MOLYKOTE
LONGTERM W 2.
2. On Leg Extension, Leg Curl and Lower Back disassemble the rubber bell guard and lubricate
the start position selection pin using MOLYKOTE LONGTERM W 2.