Thermal Dynamics MERLIN 6000 User Manual

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION .................................................................................................. 1
1.01 Notes, Cautions and Warnings ...................................................................... 1
1.02 Important Safety Precautions ........................................................................ 1
1.03 Publications ................................................................................................... 2
1.04 Note, Attention et Avertissement ................................................................... 3
1.05 Precautions De Securite Importantes ............................................................ 3
1.06 Documents De Reference ............................................................................. 5
1.07 Declaration of Conformity .............................................................................. 7
1.08 Statement of Warranty ................................................................................... 8
SECTION 2:
INTRODUCTION & DESCRIPTION..................................................................................... 9
2.01 Scope of Manual............................................................................................ 9
2.02 General Description ....................................................................................... 9
2.03 Specifications & Design Features ................................................................ 10
2.04 Theory Of Operation .................................................................................... 11
2.05 Options And Accessories ............................................................................ 12
SECTION 3:
INSTALLATION PROCEDURES ........................................................................................ 13
3.01 Introduction.................................................................................................. 13
3.02 Site Location................................................................................................ 13
3.03 Unpacking .................................................................................................... 13
3.04 Removing Skid ............................................................................................ 13
3.05 Filling Master Power Supply Coolant ........................................................... 14
3.06 Input Power Connections............................................................................. 14
3.07 Voltage Selection ......................................................................................... 15
3.08 Primary Power Cable Connections .............................................................. 16
3.09 Work Cable And Ground Connections ......................................................... 16
3.10 Plasma And Secondary Gas Connections ................................................... 17
3.11 Connecting Torch Supply Leads .................................................................. 22
3.12 External Cable Connections ........................................................................ 24
3.13 Master/Slave Parallel Cable Connection ...................................................... 26
3.14 Lifting Options.............................................................................................. 26
3.15 Pilot Resistor Adjustment............................................................................. 27
SECTION 4:
OPERATION ...................................................................................................................... 31
4.01 Introduction.................................................................................................. 31
4.02 Functional Overview .................................................................................... 31
4.03 Front and Rear Panel Descriptions .............................................................. 31
4.04 Operating Unit Without Gas Control Option ................................................. 34
4.05 Operating Unit With Gas Control Option ...................................................... 36
4.06 System Operation........................................................................................ 37
4.07 Optional Power Supply Settings................................................................... 38

Thermal Dynamics MERLIN 6000 Specifications

General

Brand	Thermal Dynamics
Model	MERLIN 6000
Category	Welding System
Language	English