To Next Page

To Previous Page

Manual 0-2568 29 INSTALLATION PROCEDURES

Pulser

150

Wire #99

Tap

9.0 ohms

At End

R16 (4.5 ohms)

R22 (2.2 ohms)

R21 (2.2 ohms)

Temp Switch

Wire

#96A

Wire #150

Tap

Wire #74

8.5 ohms

12.8" (305 mm)

8.0 ohms

11.2" (279 mm)

7.5 ohms

9.6" (242 mm)

7.0 ohms

8.1" (203 mm)

6.5 ohms

6.5" (164 mm)

6.0 ohms

5.0" (127 mm)

5.5 ohms

3.4" (87 mm)

5.0 ohms

1.9" (44 mm)

4.4 ohms

At End

Wire #96

4.4 ohms

At End

5.0 ohms

13.7" (344 mm)

5.5 ohms

12.3" (311 mm)

6.0 ohms

10.8" (255 mm)

6.5 ohms

9.4" (237 mm)

7.0 ohms

8.0" (203 mm)

7.5 ohms

6.5" (164 mm)

8.0 ohms

5.1" (127 mm)

8.5 ohms

3.7" (90 mm)

9.0 ohms

2.5" (63 mm)

A-01852

Figure 4-5 Resistance Value Diagram

7. The pilot pulse value is set by positioning the wire

#150 tap on resistor R22. Locate and loosen the

wire #150 tap. From the above Figure find the

ohms value that corresponds to the value that the

wire #99 tap was set to. Measure distance indi-

cated from the right side of R22, where wire #96

attaches and secure the wire #150 tap there.

NOTE

The ohm value shown for the wire #150 tap does

not represent the value of the R22 resistor but in-

stead corresponds to the total resistance of R16,

R22 and R22 set by the wire #99 tap.

8. Test the pilot, if it still sputters move the wire #99

tap to the right, toward wire #96, 1 inch (25.4 mm)

at a time until the pilot no longer sputters.

9. Once there is a good steady pilot, test for the de-

sired transfer height. If the transfer height is not

high enough, between 3/8 inch (9.5 mm) to 1/2

inch (12.7 mm), move the wire #150 tap to the left

on R22, 1 inch (25.4 mm) at a time, until the de-

sired height is obtained.

Brand	Thermal Dynamics
Model	MERLIN 6000
Category	Welding System
Language	English

Thermal Dynamics MERLIN 6000 User Manual

Table of Contents

Other manuals for Thermal Dynamics MERLIN 6000

Questions and Answers:

Thermal Dynamics MERLIN 6000 Specifications

Related product manuals