Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1InstallingtheSteeringWheel..........................12
2ConnectingtheBattery..................................12
3CheckingtheFluidLevelsandTire
Pressure.......................................................13
4InstallingtheRollBar.....................................13
5ConnectingtheCVT-IntakeDuct....................13
6BurnishingtheBrakes....................................14
ProductOverview...................................................15
Controls...........................................................15
ControlPanel................................................17
InstrumentCluster.........................................17
Specications..................................................20
Attachments/Accessories.................................20
BeforeOperation.................................................21
BeforeOperationSafety...................................21
PerformingDailyMaintenance..........................21
CheckingtheTirePressure...............................21
AddingFuel......................................................22
BreakinginaNewMachine..............................22
CheckingtheSafety-InterlockSystem..............23
DuringOperation.................................................24
DuringOperationSafety...................................24
OperatingtheCargoBed..................................25
StartingtheEngine...........................................26
DrivingtheMachine..........................................27
StoppingtheMachine.......................................27
ShuttingOfftheEngine.....................................27
UsingtheSpeed-RangeControl......................27
UsingtheDifferentialLock................................28
UsingtheHydraulicControl..............................28
AfterOperation....................................................30
AfterOperationSafety......................................30
HaulingtheMachine.........................................31
TowingtheMachine..........................................31
TowingaTrailer................................................31
Maintenance...........................................................32
MaintenanceSafety..........................................32
RecommendedMaintenanceSchedule(s)...........32
MaintainingtheMachineunderSpecial
OperatingConditions....................................34
Pre-MaintenanceProcedures..............................35
PreparingtheMachineforMaintenance............35
UsingtheBedSupport......................................35
RemovingtheFullBed......................................36
InstallingtheFullBed........................................36
RaisingtheMachine.........................................37
RemovingandInstallingtheHood....................38
Lubrication..........................................................39
GreasingtheBearingsandthe
Bushings.......................................................39
EngineMaintenance...........................................40
EngineSafety...................................................40
ServicingtheAirFilter.......................................40
ServicingtheEngineOil....................................41
CheckingtheOil-Pressure-Warning
Light..............................................................43
ServicingtheSparkPlugs.................................43
FuelSystemMaintenance...................................44
InspectingtheCarbonCanisterAir
Filter..............................................................44
ReplacingtheFuelFilter...................................44
InspectingFuelLinesandConnections.............44
ElectricalSystemMaintenance...........................45
ElectricalSystemSafety...................................45
ServicingtheFuses..........................................45
Jump-StartingtheMachine...............................46
ServicingtheBattery.........................................47
DriveSystemMaintenance..................................47
InspectingtheTires..........................................47
CheckingtheT orqueoftheWheel
Nuts..............................................................48
CheckingtheFrontWheelAlignment................48
MaintainingtheTransmission...........................49
MaintainingtheDifferentialandAxles...............52
CoolingSystemMaintenance..............................53
CoolingSystemSafety.....................................53
CheckingtheEngine-CoolantLevel..................53
RemovingDebrisfromtheCooling
System..........................................................54
ChangingtheEngineCoolant...........................55
BrakeMaintenance.............................................56
CheckingtheBrake-FluidLevel........................56
AdjustingtheParkingBrake..............................56
AdjustingtheBrakePedal.................................57
ControlsSystemMaintenance.............................58
ConvertingtheSpeedometer............................58
HydraulicSystemMaintenance...........................59
HydraulicSystemSafety...................................59
ServicingtheHydraulicSystem........................59
RaisingtheCargoBedinanEmergency...........62
Cleaning..............................................................64
WashingtheMachine.......................................64
Storage...................................................................65
StorageSafety..................................................65
StoringtheMachine..........................................65
Troubleshooting......................................................66
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