MaintenanceService
Interval
MaintenanceProcedure
Beforeeachuseordaily
•Inspecttheseatbelt(s)forwear,cuts,andotherdamage.Replacetheseatbelt(s)if
anycomponentdoesnotoperateproperly.
•Checkthetirepressure.
•Checktheoperationofthesafety-interlocksystem.
•Checktheengine-oillevel.(Checktheoillevelbeforeandaftertheengineisrst
startedanddailythereafter.)
•Checktheoil-pressure-warninglight.
•Checkthelevelofthecoolant.ChecktheCoolantlevelattheoverowreservoir
only.Donotremovetheradiatorcap.(Checkthecoolantlevelbeforetheengineis
rststartedanddailythereafter.)
•Removedebrisfromtheengineareaandradiator.(Cleanitmorefrequentlyin
dirtyconditions.)
•Checkthebrake-uidlevel.(Checkthelevelbeforetheengineisrststartedand
dailythereafter.)
•Checkthehydraulic-uidlevel.(Checkthelevelofhydraulicuidbeforetheengine
isrststartedanddailythereafter.)
•Washthemachine.
Every25hours
•Removetheair-cleanercoverandcleanoutthedebris.
Every50hours
•Checkthebattery-uidlevel(every30daysifinstorage).
•Checkthebatterycableconnections.
Every100hours
•Greasethebearingsandbushings(lubricatemorefrequentlyinheavy-duty
applications).
•Changetheair-cleanerlter(morefrequentlyindustyordirtyconditions).
•Checkthesparkplugs.
•Inspecttheconditionofthetires.
•Checktheconstant-velocitybootsfordamageandleakinglubricant.
Every200hours
•Changetheengineoilandlter.
•Changethecarboncanisterairlter.
•Torquethefrontandrearwheelnuts
•Checktheuidlevelinthereservoirforthespeed-controlcylinder.
•Checktheadjustmentoftheparkingbrake.
•Checktheadjustmentofthebrakepedal.
•Inspecttheserviceandparkingbrakes.
Every400hours
•Replacethefuellter.
•Inspectthefuellinesandconnections.
•Checkthefrontwheelalignment.
•Checkthetransmission-uidlevel.
•Checktheconditionofthedrivebelt.
•Cleantheclutches.
•Visuallyinspectthebrakesforwornbrakeshoes.
Every800hours
•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir
withanalternativeuid,replacethehydraulicuidandlter.
Every1,000hours
•Flush/replacethecoolantsystemuid.
•Changethebrakeuid.
•Ifyouareusingtherecommendedhydraulicuid,replacethehydrauliclter.
Every2,000hours
•Ifyouareusingtherecommendedhydraulicuid,changethehydraulicuid.
Yearly
•Completealloftheyearlymaintenanceproceduresspeciedintheengineowner’s
manual.
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