Contents4
Operating instructions: Belt conveyor TS 1208
Version 1.6 ENG, 10/04/2018
Installing the machine ......................................................................................................................... 36
Surface requirements ................................................................................................................... 36
Permissible operating conditions .................................................................................................. 36
In-company transportation .................................................................................................................. 37
Auxiliary equipment ...................................................................................................................... 38
Transport with industrial truck or crane ............................................................................................... 40
Final place of installation .................................................................................................................... 41
Installation .................................................................................................................................... 41
Carrying out installation ................................................................................................................ 41
Fitting side guides ......................................................................................................................... 44
Electrical connection ..................................................................................................................... 45
Operation ....................................................................................................................................... 47
Commissioning ................................................................................................................................... 47
Initial commissioning and commissioning after repair ........................................................................ 47
Normal operation ................................................................................................................................ 50
Decommissioning ............................................................................................................................... 50
Maintenance and care ............................................................................................................... 51
Maintenance works ............................................................................................................................. 51
Motor maintenance ....................................................................................................................... 51
Maintaining the gears ................................................................................................................... 51
Lubricants ........................................................................................................................................... 52
Maintenance schedule ........................................................................................................................ 52
Cleaning and care ............................................................................................................................... 54
Repair .............................................................................................................................................. 55
Spare part purchasing ........................................................................................................................ 55
Tools, equipment and supplies ........................................................................................................... 55
Tightening torques .............................................................................................................................. 56
Guards ................................................................................................................................................ 56
Removing/fitting the bottom conveyor track cover .............................................................................. 57
Replacing a side guide ....................................................................................................................... 59
Replacing the belt ............................................................................................................................... 61
Conveyor with terminal drive ........................................................................................................ 61
Conveyor with central drive .......................................................................................................... 66
Tensioning / adjusting the belt ............................................................................................................ 71
Conveyor with terminal drive ........................................................................................................ 71
Conveyor with central drive .......................................................................................................... 74
Replacing the gear motor ................................................................................................................... 77
Conveyor with terminal drive ........................................................................................................ 77
Conveyor with central drive .......................................................................................................... 81
Replacing the flange bearings ............................................................................................................ 83
Replacing the flange bearings, conveyor bed .............................................................................. 83
Replacing the flange bearing, central drive .................................................................................. 86
Replacing the drum ............................................................................................................................. 89
Drive- or deflection drum (conveyor bed) ..................................................................................... 89
Central drive drum ........................................................................................................................ 93