Upright TL33 - Preventative Maintenance Table Key; Preventative Maintenance Report

TL33 Work Platform 4-2
Maintenance
SectIon
4.1
4.1 Preventative Maintenance Table Key
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
Preventative Maintenance Report
Date:
Owner:
V.I.N No.: Serial No.:
Serviced By:
Service Interval:
Daily, each shift or every 8 hours
COMPONENT INSPECTION OR SERVICES Y N R
Battery System Check electrolyte level
Check battery cable condition
Charge batteries
Hydraulic Oil Check oil level
Hydraulic
System
Check for leaks
Emergency
Hydraulic
System
Open the emergency lowering valves
and check for proper operation.
Controller
Control Cable
Check switch operation
Check the exterior of cable for pinching,
binding or wear.
Tyres / Wheels Check tyre pressures 3.25 bar
Check thread depth
Check for damage
Check/torque nuts 100 Nm
Platform Deck
and Handrails
Check welds for cracks
Check that securing bolts are tightened
Check condition of floor
Check drop bar on cage entrance
Hydraulic
Pump
Check for hose fitting leaks
Elevating
Assembly
Inspect for structural cracks
Check hoses for pinch or rubbing points
Chassis
Assembly
Inspect for structural cracks
Check hoses for pinch or rubbing points
Entire
Unit
Function check Emergency stop
switches at control boxes
Perform pre-operation inspection
Check for and repair collision damage
Outriggers Check all screw jacks
Check interlock switch function
Tow hitch Check coupling for function and wear.
Inspect breakaway cable for proper
attachment.
Road Lights Check all trailer lights and connecting
plug
Brake System Apply handbrake & check function
Monthly, every 30 Days or 50 hours
COMPONENT INSPECTION OR SERVICES Y N R
Battery System Check specific gravity
Hydraulic System Check hose connecxtions
Check for exterior wear
Hydraulic Pump Wipe clean.
Check for leaks at mating surfaces.
Check mounting bolts for proper
torque.
Slew system Grease slew gear.
Check slew motor for leaks and
mounting bolts for proper torque.
Elevating
Assembly
Check pivot pins for damage.
Check pivot pin retaining rings.
Lift Cylinders Check cylinder rod for wear.
Check pivot pin retaining rings.
Grease all fittings as section 4.4
Entire Unit Lubricate.
Grease all fittings.
Outriggers Lubricate.
Grease all fittings.
Brake System Check brake shoes for wear.
Test auto reverse function
Tow Hitch Grease all fittings as section 4.4
3 Monthly, every 3 months or 80 hours
COMPONENT INSPECTION OR SERVICES Y N R
Slew system/
First Post
Check torque on all bolts, 15 outer
ring and 20 inner ring. Retorque to
120 Nm
6 Monthly, every 6 months or 125 hours
COMPONENT INSPECTION OR SERVICES Y N R
Battery System Clean exterior.
Clean terminals.
Slew system Check hardware and fittings for
proper torque.
Elevating
Assembly
Check elevating assembly for
bending.
Check component mounting for
proper torque.
Check fasteners for proper torque.
Entire Unit Check for corrosion - Remove and
repaint.
Brakes Adjust brake shoes.
Check handbrake and adjust.
Yearly, every 12 months or 250 hours
COMPONENT INSPECTION OR SERVICES Y N R
Hydraulic Oil Drain and replace oil.
(ISO No.46)
Axle/ Hubs Repack wheel bearings
Hydraulic
System
Change filter