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Upright SB80 User Manual

Upright SB80
186 pages
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European
Publication Number: 102321-020

Table of Contents

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Upright SB80 Specifications

General IconGeneral
BrandUpright
ModelSB80
CategoryConstruction Equipment
LanguageEnglish

Summary

FORWARD

How to Use This Manual

Guidance on how to navigate and utilize the manual's sections for effective reference.

Special Information

Important notes and warnings regarding hazards and safe practices within the manual.

Workshop Procedures

Details on standard workshop procedures and safety principles for service operations.

SECTION 1 INTRODUCTION & SPECIFICATIONS

1.1 Introduction

Outlines the purpose and scope of the service and parts manual for the SB80 Work Platform.

1.2 General Description

Provides an overview of the SB80 Work Platform's components and their functions.

1.3 Specifications

Details the technical specifications and performance data for the SB80 Work Platform.

SECTION 2 MACHINE PREPARATION & OPERATION

2.1 Introduction

Introduces the operation of internal combustion powered models of the SB80 Boom.

2.2 Pre-Operation and Safety Inspection

Details daily inspection steps and safety rules before operating the machine.

2.3 System Function Inspection

Guides through functional checks of the machine's systems for proper operation.

2.4 Controls and Indicators

Identifies and explains the function of each control and indicator on the SB80 Work Platform.

2.5 Operation

Provides instructions for operating the work platform, including starting and driving.

Steering

Instructions on how to operate the steering controls for machine movement.

Positioning the Platform

Guidance on planning and executing platform positioning for optimal work area access.

Multifunction Controls

Explanation of how to use multifunction controls for simultaneous operation.

Extending and Retracting Axles

Procedure for extending and retracting the machine's axles to enable boom functions.

Lower Control Operation

Details on operating machine functions using the lower control station.

Emergency Operation

Procedures for emergency lowering of the elevating assembly in case of engine failure.

Emergency Towing

Instructions for safely towing the machine when it cannot operate under its own power.

Switching Fuels (Gas/Propane Only)

Procedure for switching between gasoline and propane fuel sources.

After Use Each Day

Steps to secure the work platform and prevent unauthorized use at the end of the day.

Machines Equipped With Plus3 Option

Specific considerations for machines equipped with the Plus3 option.

2.6 TRANSPORTATION

Instructions for safely transporting the machine by crane or truck/trailer.

2.7 MAINTENANCE

Covers routine maintenance tasks like fueling and checking fluids.

Lubrication

Guidelines and intervals for lubricating machine components.

Battery Maintenance

Procedures for inspecting, cleaning, and charging the machine's batteries.

Tires

Information on tire selection and daily pressure checks for machine stability.

SECTION 3 MAINTENANCE

3.1 Introduction

Provides an introduction to maintenance procedures, terminology, and special tools.

3.2 Preventative Maintenance

Details periodic visual and operational checks for optimal machine performance and longevity.

3.3 Supporting Elevating Assembly

Instructions for safely supporting the elevating assembly during maintenance.

3.4 Battery Maintenance

Comprehensive guide to battery inspection, cleaning, and charging procedures.

3.5 Lubrication

Covers lubrication intervals and procedures for various machine components.

Hydraulic Oil and Filter

Procedures for checking hydraulic fluid level and replacing the oil and filter.

3.6 Proportional Controllers

Instructions for servicing and adjusting proportional controller joystick assemblies.

3.7 SuperFlex Controller

Guidance on troubleshooting and testing the SuperFlex controller system.

3.8 Platform Down Limit Switch

Explanation of the platform down limit switch function and its bypass.

3.9 Setting Hydraulic Pressures

Procedure for setting main relief valve and other hydraulic pressure settings.

3.10 Tilt Sensor

Details on checking and adjusting the tilt sensor for machine leveling.

3.11 Drive Motors

Instructions for removal, installation, and run-in of the drive motors.

3.12 Hydraulic Brakes

Procedures for the removal of the hydraulic brake system components.

3.13 Brake Seal Replacement

Step-by-step instructions for replacing brake seals in the assembly.

3.14 Torque Hubs

Covers torque hub oil change, removal, installation, and disassembly procedures.

3.15 Rotary Manifold

Instructions for the removal, disassembly, assembly, and installation of the rotary manifold.

3.16 Removing Extend Cylinder

Detailed steps for safely removing the boom extension cylinders.

3.17 Installing Extend Cylinder

Procedure for reinstalling the boom extension cylinders.

3.18 Cylinder Repair

Instructions for the removal, disassembly, assembly, and installation of hydraulic cylinders.

3.19 Rotary Actuator

Explains the theory of operation, disassembly, assembly, and testing of the rotary actuator.

3.20 Torque Specifications

Provides torque values for fasteners and hydraulic components.

SECTION 4 TROUBLESHOOTING

4.1 Introduction

Guides users on how to diagnose and resolve potential issues with the SB80 Work Platform.

4.2 Troubleshooting Superflex Controller

Addresses specific troubleshooting steps for the SuperFlex controller system.

4.3 Machine Operation

Details troubleshooting for various machine operation functions and controls.

Lower Control Box Functions

Troubleshooting electrical signals for lower control box functions.

Upper Control Box Functions

Troubleshooting electrical signals for upper control box functions.

Boom Functions

Troubleshooting electrical signals for boom lift, extend, and retract operations.

Turret Rotate Functions

Troubleshooting electrical signals for turret rotation.

Jib Functions

Troubleshooting electrical signals for jib lift and lower operations.

Cage Functions

Troubleshooting electrical signals for cage rotation and trim.

Auxilliary Power (Emergency Functions)

Troubleshooting electrical signals for auxiliary power and emergency functions.

Drive Functions

Troubleshooting electrical signals for forward, reverse, and torque drive.

Steer Functions

Troubleshooting electrical signals for steering left and right.

Torque Functions

Troubleshooting electrical signals for torque speed and position.

Axle Functions

Troubleshooting electrical signals for axle extend and retract.

Braking

Troubleshooting issues related to the braking system.

Tilt

Troubleshooting issues related to the tilt sensor and alarm.

Interlocks

Troubleshooting machine interlocks that prevent operation.

4.4 Hydraulic Troubleshooting

Guidance on troubleshooting hydraulic system pressures and functions.

Section 5 SCHEMATICS

Introduction

Explains the use of schematics for understanding system makeup and faultfinding.

5.1 Electrical Schematic, SB80 - Diesel

Provides the electrical schematic for the SB80 Diesel model.

5.2 Electrical Schematic, SB80 - Gas

Provides the electrical schematic for the SB80 Gas model.

5.3 Hydraulic Schematic, SB80

Presents the hydraulic schematic for the SB80 Work Platform.

Section 6 ILLUSTRATED PARTS BREAKDOWN

Final Assembly, SB80

Lists and illustrates parts for the SB80 Final Assembly with fixed or oscillating axles.

Boom Assembly, SB80

Details the parts breakdown for the SB80 boom assembly.

Engine Module Assembly, SB80, Diesel

Illustrates and lists components of the SB80 Diesel engine module.

Upper Controller Assembly, SB80, Diesel

Provides a parts breakdown for the SB80 Diesel upper controller assembly.

Lower Controller Assembly, SB80, Diesel

Illustrates and lists parts for the SB80 Diesel lower controller assembly.

Front Axle Assembly, SB80

Details the parts for the SB80 front axle assembly (fixed and oscillating).

Rear Axle Assembly, SB80

Provides a parts breakdown for the SB80 rear axle assembly.

Main Valve Block Assembly, SB80

Illustrates and lists components of the SB80 main valve block assembly.

Hydraulic Reservoir Assembly, SB80

Details the parts for the SB80 hydraulic reservoir assembly.

Drive Pump Assembly, SB80

Lists and illustrates parts of the SB80 drive pump assembly.

Lift Pump Assembly, SB80

Provides a parts breakdown for the SB80 lift pump assembly.

Label Kits (Euro/German)

Lists and illustrates various labels for European and German markets.

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