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VALCO MELTON
Control Unit
MCP-8
VALCO MELTON MCP-8 User Manual
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MC095 - MCP
-8 Control
U
nit
Section 3
- Ba
sic Features
31
Valve Conne
ctions
Valve Con
nections
Pin #
Descript
ion
C
olor
Panel Ref
.
Ch. 1-4
1
V1 RET
Brown
J1-1
2
V1 OUT
Blue
J2-
2
3
V2 RET
White
J1
-
3
4
PE
Green
J1-4
5
V3 RET
Yellow
J1-5
6
V3 OUT
Gray
J1-6
7
V4 RET
Pink
J1-7
8
V4 OUT
Red
J1-8
9
PURGE G
ND
Black
J1-9
10
PURGE V1
Orange
J1-10
11
PE
Tan
J1-11
12
V2 OUT
Violet
J
1-12
Ch. 4 onl
y
1
V4 RET
Brown
J7-1
2
V4 OUT
White
J7-2
3
NOT
CONNECTE
D
Blue
J7
-
3
4
PURGE G
ND
Black
J7-4
5
PURGE V4
Gray
J7-5
Pinout Drawin
g
Ch. 1
-
4 (J1)
Ch. 4 Only (J
7)
30
32
Table of Contents
Table of Contents
5
Section 1 - Introduction
9
System Description
9
Features/Capabilities
9
Section 2 - Safety and Use
11
Read Thoroughly before Handling Equipment
11
Symbols
11
Owner Responsibilities
12
Limitations of Use
12
Installation/Startup/Use Safety Information
13
Shut down Safety Information
14
Hot-Melt-Specific, General Safety Information
14
What to Do if Contact with Hot Adhesive Occurs
15
What to Do if Inhalation of Adhesive Fumes Occurs
15
What to Do if Adhesive-Related Fire or Explosion Occurs
16
Hose Safety Information
17
Section 3 - Basic Features
19
MCP-8 Control
19
Front Panel
19
Unpacking
19
Mounting the MCP-8
20
Standard Mounting System
20
Standard System Mounting Footprint
21
Swivel Mount (Used with 138Xx021)
22
Swivel Mount Mounting Footprint
22
Mounting the Encoder
23
Installing the Glue Station
24
MCP-8 Connections
25
Pinouts, Standard
26
Pinouts, Tri-Valve
29
MCP-8 Valve Driver Instructions
32
Wiring the Scanner Cable
32
Section 4 - Programming
35
Programming
35
The Operator Interface Buttons
35
The Status Leds
35
Navigation and Edit Buttons
36
Enter Password
36
Password Levels
37
Level 2 Password Options
37
Protected Level Mode
37
Main Menu Buttons
38
Single Digit Vs. Thumbwheel Edit
38
Valve Buttons
39
Configuring the Valve/Channel Settings
39
Valve Selection
39
Valve Type
40
Encoder Ratio
41
Diagnostic Screen
43
Compensation Time
44
Parameter/Button Access Configuration
46
Jam Detection
49
Jam Detection Setup Menu
50
Tipsealer
51
Reversible Glue Station Setting
55
Backup (Archive)
56
Replace Micro-SD Card
58
Reprogram/Reinitialize
59
Section 5 - Operation
61
Set the Pattern Menu Information
61
Set the Pressures
66
Purge and Test Run
68
Job Screen
69
Loading a Job
69
Saving a Job
70
Deleting a Job
71
Copying a Job
71
Archive Screen
72
Service Screen
73
Section 6 - Maintenance
75
Purging the Adhesive
75
Performing Downtime Maintenance
75
Flushing the Glue System
76
Lubricating the System
76
Section 7 - Specifications
77
Section 8 - Part Number List
79
How to Order Parts
79
Unit - Standard, Stand-Alone (074Xx071)
80
Unit - Standard, Stand-Alone, for Tri-Valve Boardrunner (074Xx062)
82
Unit - Standard, Remote (074Xx072)
84
Unit - Remote Base Assembly, for Tri-Valve Boardrunner (074Xx063)
86
Rack Assembly (074Xx070)
88
Rack Assembly (074Xx058)
90
Recommended Replacement Parts
92
On PCB Assy., Power Control (151Xx719)
92
On Main PCB Assy., Valves 1-4 (152Xx715)
93
On PCB Assy., Valves 5-8 (152Xx721)
94
On PCB Assy., Tri-Valve Manifold (151Xx674)
94
Unit - Remote Display Touchscreen (138Xx021)
95
Cover Assembly (026Xx385)
97
Unit - Previous Version (074Xx060)
99
Recommended Replacement Parts
101
(On PCB Assembly, 151Xx697)
101
On PCB Assembly,152Xx715
101
Standard Mounting System
101
Wiring Diagrams
102
Flexoseal with MCP-8, Stand-Alone Standard [074Xx071]
102
Flexoseal with MCP-8, Remote Standard [074Xx072]
103
Flexoseal with MCP-8, Stand-Alone Tri-Valve Non-Contact [074Xx062]
104
Flexoseal with MCP-8, Remote Tri-Valve Non-Contact [074Xx063]
105
Section 9 - Warranty
107
Warranty Information
107
Cold Glue Equipment and Electronic Controls
107
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment
107
Section 10 - Service
109
Appendix A - Job Charts
111
Appendix B - System Connectivity (Clearvision)
113
4
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VALCO MELTON MCP-8 Specifications
General
Brand
VALCO MELTON
Model
MCP-8
Category
Control Unit
Language
English
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