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VHF K4 edition - User Manual

VHF K4 edition
198 pages
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Original Operating
Instructions
K4 edition
Originalbetriebsanleitung
Instrucciones de uso originales
Mode d’emploi d’origine
Istruzioni d’uso originali
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Table of Contents

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Summary

About this document

Understanding Document Symbols

Explains the meaning of various symbols used throughout the operating instructions.

Structure of Safety Notes

Details the format and components of safety notes within the document.

General Safety and Operating Regulations

General Safety Instructions

Covers essential safety guidelines, hazard warnings, and precautions for machine operation.

Operating Regulations

Defines rules for proper machine usage to ensure safety and prevent damage.

Machine Description

Connection Panel Overview

Details the ports and connections on the machine's connection panel.

Working Chamber Door Safety

Explains the function, safety features, and precautions for the working chamber door.

Working Chamber Components

Describes the spindle, tool magazine, blank holder, and measuring key within the chamber.

Air Extraction System Function

Explains the air extraction system's components and how it removes machining debris.

Software and Computer Requirements

Details the software and computer needed to operate the machine.

Machine Sound Emission Levels

Provides information on the machine's sound emission during operation.

Machine Technical Specifications

Provides detailed technical specifications including dimensions, weight, power, and environmental limits.

Installing the Machine

Checking Scope of Delivery

Lists and verifies all items included in the machine's delivery package.

Installation Site Requirements

Specifies criteria for selecting a suitable installation location for the machine.

Machine Installation Scheme

Illustrates the basic connections and layout for machine installation.

Pneumatic System Installation

Guides the installation of pneumatic components, including the service unit and air supply.

Service Unit Overview

Describes the function and components of the pneumatic service unit.

Mounting the Service Unit

Provides instructions on how to correctly mount the service unit onto the machine.

Connecting Pneumatic Hoses

Details how to connect pneumatic hoses to the service unit and the machine.

Adjusting Air Pressure

Explains how to set and adjust the air pressure using the service unit.

Air Extraction System Installation

Guides the installation and connection of the air extraction system components.

Suction Device Requirements

Specifies the necessary properties and capacity for the suction device.

Installing the Suction Device

Provides instructions for installing the suction device and its hose.

Connecting Suction Hose

Details how to connect the suction hose using the provided hose connection.

Installing the Switching Unit

Guides the installation of the switching unit for automatic suction device control.

Establishing Electrical Connection

Explains how to connect the machine to the power supply and precautions for voltage fluctuations.

Connecting the CAM Computer

Details the process of connecting the CAM computer to the machine via USB.

Testing Machine Functions

Describes how to test basic machine functions after installation.

Running the Machine

Starting Up the Machine

Provides steps for powering on and preparing the machine for operation.

Job Execution Overview

Outlines the typical workflow for executing a job from creation to completion.

Inserting and Changing Tools

Explains how to insert, change, and manage tools in the tool magazine.

Mounting and Removing Blanks

Details the procedure for mounting and removing processing blanks (discs).

Mounting Discs

Step-by-step guide for placing and securing discs into the blank holder.

Removing Discs

Instructions for safely removing discs from the blank holder.

Executing Jobs

Describes the process of starting and executing a machining job.

Interrupting Job Execution

Explains how to pause or interrupt an ongoing job execution.

Operation Interruption and Abortion

Covers reasons for job interruption and how to proceed after errors.

Handling Operation Interruptions

Provides guidance on how to respond to and recover from job interruptions.

Handling Machine Malfunctions

Steps to take when a machine malfunction occurs, including error reporting.

Handling Tool Breakage

Instructions for dealing with tool breakage during machining.

Procedure for Power Failure

Outlines the steps to take in case of a power failure during operation.

Emergency Release of Working Chamber Door

Explains how to use the emergency release for the working chamber door.

Machine Maintenance and Cleaning

Definition of Wear Parts

Defines wear parts and their warranty coverage.

Maintenance Schedule and Tasks

Provides a table of recommended maintenance intervals and procedures.

Machine Inspection Procedures

Recommends regular inspections by a service technician and self-inspection.

Cleaning the Working Chamber and Measuring Key

Detailed steps for cleaning the working chamber and measuring key.

Cleaning the Collet Chuck

Instructions for cleaning the collet chuck using the appropriate service set.

Checking Hoses, Cables, and Connections

Guides on inspecting hoses, cables, and their connections for damage or looseness.

Cleaning the Machine Housing

Provides instructions for cleaning the machine's exterior housing safely.

Checking the Service Unit

Details how to check the service unit, focusing on the water separator.

Checking Water Separator for Condensate

Explains how to check the water separator for condensate and its implications.

Exchanging Contaminated Filter Cartridge

Instructions for cleaning or exchanging the filter cartridge in the water separator.

Exchanging the Main Fuse

Provides steps for replacing the main fuse of the machine.

Calibrating the Axes

Explains the process and precautions for calibrating the machine's axes.

Replacing Tool Magazine Inserts

Guides on replacing worn tool magazine inserts and drilling new tool positions.

Disposal of the Machine

Troubleshooting Guide

Frequently Asked Questions (FAQ)

Addresses common problems and provides solutions for machine operation.

VHF K4 edition Specifications

General IconGeneral
BrandVHF
ModelK4 edition
CategoryLathe
LanguageEnglish