VHF K4 edition - English; Table of Contents

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Original Operating Instructions: K4 edition
Document version: E – 02/2020
Contents
1 About this document 4
1.1 Used symbols ......................................................... 4
1.2 Structure of safety notes ..........................................4
2 General safety instructions & operating
regulations 4
2.1 General safety instructions ....................................... 4
2.2 Operating regulations ............................................. 6
2.2.1 Intended use ..................................................... 6
2.2.2 Controlling the machine through software ........... 6
2.2.3 Maintenance and cleaning .................................. 6
2.2.4 Spindle ............................................................. 6
2.2.5 Unattended operation ........................................ 6
2.2.6 Transportation and storage ................................. 7
3 Machine description 8
3.1 Connection panel ................................................... 8
3.2 Working chamber door ........................................... 8
3.3 Working chamber ................................................... 9
3.4 Air extraction concept ............................................. 9
3.5 Manufacturing software and CAM computer ............. 9
3.6 Sound emission ...................................................... 9
4 Installing the machine 11
4.1 Checking the scope of delivery............................... 11
4.2 Choosing the installation site ................................. 11
4.3 Machine installation (scheme) ............................... 12
4.4 Installing the pneumatics ...................................... 13
4.4.1 Overview service unit ....................................... 13
4.4.2 Mounting the service unit on the Machine ......... 13
4.4.3 Installing the pneumatic hoses to the service unit 14
4.4.4 Adjusting the air pressure with the service unit .. 14
4.5 Installing the air extraction system ......................... 15
4.5.1 Requirements for the suction device .................. 15
4.5.2 Installing the suction device .............................. 15
4.5.3 Connecting the suction hose with the provided
hose connection .............................................. 15
4.5.4 Installing the switching unit ............................. 16
4.6 Establishing the electric connection ....................... 16
4.7 Connecting the CAM computer .............................. 16
4.8 Testing the machine ............................................. 17
5 Running the machine 18
5.1 Starting up the machine ....................................... 18
5.2 Job execution overview ......................................... 18
5.3 Inserting / changing tools ...................................... 18
5.4 Mounting and removing blanks ............................. 20
5.4.1 Mounting discs ................................................ 20
5.4.2 Removing discs ................................................ 20
5.5 Executing jobs ...................................................... 20
5.6 Interrupting the job execution ............................... 20
5.7 Operation interruption or abortion of job execution 20
5.7.1 How to proceed in case of an operation
interruption .................................................... 20
5.7.2 How to proceed in case of a machine malfunction 21
5.7.3 How to proceed in case of a tool breakage .......... 21
5.7.4 Procedure in case of a power failure ................... 21
5.8 Emergency release of the working chamber door .... 21
6 Machine maintenance and cleaning 23
6.1 Denitionofwearparts ......................................... 23
6.2 Maintenance table ................................................ 23
6.3 Inspection ............................................................ 24
6.4 Cleaning the working chamber and measuring key .. 24
6.5 Cleaning the collet chuck ...................................... 24
6.6 Checking the hoses, cables and connections ........... 26
6.7 Cleaning the housing ............................................ 26
6.8 Checking the service unit ...................................... 26
6.8.1 Checking the water separator for condensate ...... 26
6.8.2 Exchanging/cleaningthecontaminatedlter
cartridge ......................................................... 27
6.9 Exchanging the main fuse ..................................... 27
6.10 Calibrating the axes .............................................. 27
6.11 Replacing the tool magazine inserts ....................... 28
7 Disposal 29
8 Troubleshooting 30
Index 33
EC Declaration of conformity 35