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Viessmann VITOPLEX 300 Type TX3A User Manual

Viessmann VITOPLEX 300 Type TX3A
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VIESMANN
Oil/gas boilers
90 to 2000 kW
Design and operating information for hot water boilers up to
110 ºC to EN 12828, or up to 120 ºC to EN 12953
VITOPLEX 200 Type SX2A
VITOPLEX 300 Type TX3A
VITORADIAL 300-T Type VR3
VITOROND 200
Type VD2A
VITOROND 200
Type VD2
5822 426 GB 5/2010
Technical guide

Table of Contents

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Viessmann VITOPLEX 300 Type TX3A Specifications

General IconGeneral
Fuel TypeOil/Gas
Standard efficiency98%
ApplicationCommercial
WeightVaries by model
Dimensions (HxWxD)Varies by model
Water PressureMax 6 bar
TypeVITOPLEX 300 Type TX3A
EfficiencyUp to 98%

Summary

Vitoplex 200, type SX2A, 90 to 560 kW

1.1 Product description

Low temperature oil/gas boiler with modulating boiler water temperature.

1.2 Operating conditions with Vitotronic boiler control units and Therm-Control

Details operating conditions for boilers with specific control units.

Vitoplex 200, type SX2A, 700 to 1950 kW

2.1 Product description

Description of low temperature oil/gas boiler for higher outputs.

2.2 Operating conditions with Vitotronic boiler control units

Operating conditions for boilers with specific control units.

Vitoplex 300, type TX3A, 90 to 500 kW

3.1 Product description

Low temperature oil/gas boiler with multi-layered convection heating surfaces.

3.2 Operating conditions with Vitotronic boiler control units and Therm-Control

Details operating conditions for boilers with specific control units.

Vitoplex 300, type TX3A, 620 to 2000 kW

4.1 Product description

Low temperature oil/gas boiler with multi-layered convection heating surfaces.

4.2 Operating conditions with Vitotronic boiler control units and Therm-Control

Details operating conditions for boilers with specific control units.

Vitoradial 300-T, type VR3, 101 to 335 kW

5.1 Product description

Low temperature boiler with oil/gas condensing heat exchanger.

5.2 Operating conditions with Vitotronic boiler control units and Therm-Control

Details operating conditions for boilers with specific control units.

Vitorond 200, type VD2A, 125 to 270 kW

6.1 Product description

Low temperature oil/gas boiler with cast iron sectional design.

6.2 Operating conditions with Vitotronic boiler control units and Therm-Control

Details operating conditions for boilers with specific control units.

Vitorond 200, type VD2, 320 to 1080 kW

7.1 Product description

Low temperature oil/gas boiler in individual cast iron sections.

7.2 Operating conditions with Vitotronic boiler control units

Details operating conditions for boilers with specific control units.

8. Burner

8.1 Specification, Vitoflame 100, type VEH III

Specifications for Vitoflame 100 pressure-jet oil burners.

8.2 Specification, Vitoflame 100, type VG III

Specifications for Vitoflame 100 pressure-jet gas burners.

Burner Component Diagrams

Illustrations of burner components and their identification.

Burner Specifications (Gas)

Continuation of Vitoflame 100 gas burner specifications.

Burner Diagrams (cont.)

Additional diagrams of burner components and connections.

9. Installation accessories

9.1 Specification

Specification of accessories for heating circuits.

Divicon heating circuit distributor, wall mounted

Details on the wall-mounted Divicon heating circuit distributor.

Heating circuit connections

Diagrams and specifications for heating circuit connections.

Heating circuit pump performance curves

Performance curves for DN 25, 32, 40, 50 heating circuit pumps.

Grundfos heating circuit pumps, differential pressure regulated

Details on Grundfos heating circuit pumps and motor protection.

Heating circuit pump performance curves (cont.)

Performance curves for heating circuit pumps DN 25/32, 40, 50.

Electrical connection details

Wiring diagrams for heating circuit pumps and control units.

Pressure drop diagrams

Diagrams showing pressure drop for boiler circuits and mixers.

10. Design information

10.1 Delivery, handling and installation

Information on delivery, handling, and installation of the boiler.

10.2 System design

Guidelines for system design, including flow temperatures and safety.

10.3 Water connection

Details on water connections, boiler circuits, and shunt pumps.

10.4 Safety equipment

Details on safety equipment required for hot water heating systems.

Safety accessories selection table

Table listing required control equipment for sealed heating systems.

10.6 Burners

Information on suitable burners and their installation.

10.7 Flue gas routing

Requirements for flue gas routing and German combustion order.

Sizing the flue system

Guidelines for calculating flue gas system cross-sections.

Chimney diagrams

Diagrams for calculating flue gas parameters.

Diagram for round cross-sections (Schiedel)

Diagram for sizing round flue gas system cross-sections.

Diagram for square cross-sections (Plewa)

Diagram for sizing square flue gas system cross-sections.

Flue system for condensing boilers

Requirements for flue systems of condensing boilers.

Flue gas temperature sensor

Information on flue gas temperature sensors and their installation.

Flue system installation options for the Vitoradial 300-T

Options for installing flue systems for the Vitoradial 300-T.

Minimum distance for secondary ventilation

Minimum distances for ventilation between duct and female connection.

CE designation for the PPs flue gas systems for the Vitoradial 300-T

CE certificate for PPs flue gas systems for the Vitoradial 300-T.

Open flue operation with the Vitoradial 300-T

Requirements for open flue operation with the Vitoradial 300-T.

Individual components of the plastic flue system

List and specifications of individual plastic flue system components.

Support bend

Dimensions and specifications for support bends.

Support rail

Information on support rails for flue systems.

Duct cover

Specifications for duct covers used in flue systems.

Spacers (3 pce)

Dimensions for spacers used in flue systems.

Pipe

Specifications for various lengths of plastic flue pipes.

Plain inspection piece (straight)

Dimensions for plain inspection pieces in flue systems.

Simple bend (87°)

Dimensions for simple 87° bends in flue systems.

Simple bend (45°)

Dimensions for simple 45° bends in flue systems.

Ventilation bezel

Specifications for ventilation bezels used in flue systems.

Inspection bend (87°)

Dimensions for inspection bends in flue systems.

Boiler flue connection (order separately)

Information on ordering boiler flue connections.

10.8 Sound insulation

Measures to reduce airborne noise from boilers and heating systems.

Attenuating structure-borne noise

Measures to reduce structure-borne noise and vibrations.

Heating systems with rated operating temperatures up to 100 °C (VDI 2035)

Water quality requirements for systems up to 100°C.

Heating systems with permissible flow temperatures in excess of 100 °C (VdTÜV DS 1466)

Water quality requirements for systems with flow temperatures over 100°C.

Using antifreeze in boilers

Guidelines and considerations for using antifreeze in boiler systems.

10.10 Vitotrans 300 flue gas/water heat exchanger

Information on the Vitotrans 300 flue gas/water heat exchanger.

Energy savings from using a Vitotrans 300 flue gas/water heat exchanger

Details on energy savings achieved with the Vitotrans 300.

Calculation of possible energy savings (BE)

Method for calculating possible energy savings with the Vitotrans 300.

Hydraulic connection

Information on the hydraulic connection of the Vitotrans 300.

Condensate and neutralisation

Requirements for condensate and neutralisation for oil and gas boilers.

11. Control units

Overview of available boiler control units and their functions.

11.1 Overview of boiler control units and control panels

Overview of available boiler control units and their functions.

Single boiler systems

Details on control units for single boiler systems.

Vitotronic 100, type GC1

Description and functions of the Vitotronic 100, type GC1 control unit.

Vitotronic 200, type GW1

Description and functions of the Vitotronic 200, type GW1 control unit.

Vitotronic 300, type GW2

Description and functions of the Vitotronic 300, type GW2 control unit.

Multi-boiler systems

Information on control units for multi-boiler systems.

Vitotronic 100, type GC1 (Multi-boiler)

Role of Vitotronic 100, type GC1 in multi-boiler systems.

Vitotronic 300-K, type MW1

Description and functions of the Vitotronic 300-K, type MW1 control unit.

Vitotronic 300-K, type MW1 (System Control)

Vitotronic 300-K, type MW1 system control unit.

Switching points

Diagram showing switching points based on outside temperature.

11.2 Components in the delivered condition

List of components included in the delivered control units.

Allocation to control unit types

Table mapping components to specific control unit types.

Boiler water temperature sensor

Specification and details for the boiler water temperature sensor.

Cylinder temperature sensor

Specification and details for the cylinder temperature sensor.

Outside temperature sensor

Specification and installation details for the outside temperature sensor.

11.3 Vitotronic 100, type GC1, part no. 7248 083

Specification and construction of the Vitotronic 100, type GC1.

Delivered condition

List of items included in the control unit delivery.

Heating system with DHW cylinder

Options for heating systems with DHW cylinders.

11.4 Vitotronic 200, type GW1, part no. 7248 084

Specification and construction of the Vitotronic 200, type GW1.

Setting heating programs

Description of available heating programs and frost protection.

Adjusting the heating curves (slope and level)

How to adjust heating curves for optimal system performance.

Delivered condition

Components included with the control unit delivery.

Heating system with DHW cylinder

Separate ordering information for DHW cylinder systems.

11.5 Vitotronic 300, type GW2, part no. 7248 085

Specification and construction of the Vitotronic 300, type GW2.

Setting heating programs

Description of heating programs and frost protection.

Adjusting the heating curves (slope and level)

How to adjust heating curves for system flow temperature.

Delivered condition

List of components delivered with the control unit.

Heating system with DHW cylinder

Information on DHW cylinder systems and separate ordering.

11.6 Vitotronic 300-K, type MW1, part no. 7248 233

Specification and construction of the Vitotronic 300-K, type MW1.

Setting heating programs

Description of heating programs and frost protection.

Adjusting the heating curves (slope and level)

How to adjust heating curves for system flow temperature.

11.7 Control unit accessories

Table mapping accessories to different control unit types.

Allocation of accessories according to control unit type

Table mapping accessories to different control unit types.

Extension kit for one heating circuit with mixer

Details and specifications for the extension kit for heating circuits.

Flow temperature sensor (contact temperature sensor)

Specification for flow temperature sensors.

Mixer motor for flanged mixers

Information on mixer motors for flanged mixers.

Plugs for sensors

Part numbers and details for sensor plugs.

Contact temperature sensor

Specification for contact temperature sensors.

Immersion temperature sensor

Specification for immersion temperature sensors.

Immersion thermostat

Specification for immersion thermostats.

Contact thermostat

Specification for contact thermostats.

Vitotrol 200

Description and functions of the Vitotrol 200 remote control.

Vitotrol 300

Description and functions of the Vitotrol 300 remote control.

Room temperature sensor

Specification for separate room temperature sensors.

Flue gas temperature sensor

Specification for flue gas temperature sensors.

Radio clock receiver

Information on radio clock receivers for time synchronization.

Plug-in adaptor for external safety equipment

Adaptor for connecting external safety equipment to control units.

Function extension 0-10 V

Specification for the 0-10 V function extension module.

Functions in connection with the function extension 0-10 V (accessory)

How function extensions connect to control units.

Cylinder temperature sensor

Specification for cylinder temperature sensors.

Sensor well

Specification for sensor wells.

Contactor relay

Specification for contactor relays.

Mating plugs 41 and 90

Details on mating plugs for on-site burner connections.

LON communication module

Information on LON communication modules.

LON connecting cable for data exchange between control units

Specification for LON connecting cables.

Extension of the connecting cable

Details on extending connecting cables for control units.

Terminator (2 pce.)

Information on LON bus terminator components.

11.8 On site connections

Auxiliary functions for single boiler systems.

Connection to on-site control units to the Vitotronic 100, type GC1 in single boiler systems

Connecting on-site control units to Vitotronic 100 in single boiler systems.

Boiler sequence control with on-site cascade controller

Controlling boiler sequences with on-site cascade controllers.

Hook-up of on-site control equipment via LON

Connecting on-site control equipment via the LON interface.

12. Appendix

Overview of safety regulations and permit requirements.

12.1 Safety regulations and requirements

Overview of safety regulations and permit requirements.

Gas installation

Requirements for gas installation.

Pipe connections

Guidelines for pipe connections to the boiler.

Electrical installation

Guidelines for electrical installation.

Operating instructions

Requirements for system operating instructions.

Flue system

Requirements for flue systems.

Energy Saving Ordinance (EnEV)

Information on the Energy Saving Ordinance (EnEV).

German Immissions Order (BlmSchV)

Information on the German Immissions Order (BlmSchV).

Checks as part of the Building Regulations approval process

Building regulations approval process for combustion equipment.

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