1 SAFETY REGULATIONS FOR AIRLESS SPRAYING 40
2 GENERAL VIEW OF APPLICATION ____________ 42
2.1 Application ________________________________ 42
2.2 Coating material ____________________________ 42
2.2.1 Filtering ___________________________________ 42
2.2.2 Coating materials with sharp-edged additional
materials __________________________________ 42
3. DESCRIPTION OF UNIT _____________________ 43
3.1 Mist-free Airless Method ______________________ 43
3.2 Functioning of the unit _______________________ 43
3.3 Explanatory diagram _________________________ 44
3.4 Displays at the unit __________________________ 45
3.5 Heating hose drum __________________________ 45
3.6 Technical data ______________________________ 46
3.7 Transportation ______________________________ 46
4. STARTUP _________________________________ 47
4.1 Unit with suction system _____________________ 47
4.2 Spray gun _________________________________ 47
4.3 Heating hose drum __________________________ 47
4.4 Connection to the mains network ______________ 48
4.5 Cleaning preserving agent when starting-up of
operation initially ___________________________ 48
4.6 Taking the unit into operation with coating material 48
5. SPRAYING TECHNIQUE _____________________ 49
6. HANDLING THE HIGHPRESSURE HOSE _______ 49
7 INTERRUPTION OF WORK ___________________ 49
9 CLEANING THE UNIT _______________________ 50
9.1 Cleaning the unit from the outside _____________ 50
9.2 Suction lter at the rigid suction tube ___________ 51
9.3 High-pressure lter __________________________ 51
9.4 Cleaning the Airless spray gun _________________ 51
10 AIRLESS DUAL TIP _________________________ 52
10.1 Cleaning the Airless dual tip ___________________ 52
11. SERVICING ________________________________ 52
11.1 General servicing ___________________________ 52
11.2 High-pressure hose __________________________ 52
12. REPAIRS AT THE UNIT ______________________ 53
12.1 Inlet valve button ___________________________ 53
12.2 Inlet valve _________________________________ 53
12.3 Outlet valve ________________________________ 54
12.4 Pressure control valve ________________________ 54
12.5 Relief valve ________________________________ 54
12.6 Replacing the diaphragm _____________________ 55
12.7 Replacing the unit connecting line _____________ 56
12.8 How to replace the power connection cables in the
heating hose drum __________________________ 56
12.9 Insulation test with 1000 volts DC during
device inspection by Service __________________ 57
12.10 Typical wear parts ___________________________ 57
12.11 Circuit diagram for basic device ________________ 58
12.12 Circuit diagram for heating hose drum __________ 59
12.13 Remedy in case of faults ______________________ 60
12.14 Error codes in heated hose system _____________ 60
13 SPARE PARTS AND ACCESSORIES ____________ 62
13.1 NESPRAY PLUS accessories ____________________ 62
13.2 Spare parts list of pump head _________________ 63
13.3 Spare parts list of pump aggregate ____________ 64
13.4 Spare parts list of high-pressure lter __________ 66
13.5 Spare parts list of carriage ____________________ 66
13.6 Spare parts list of heating hose drum ___________ 67
13.7 Spare parts list heating hose __________________ 69
13.8 Spare parts list of suction system ______________ 70
Testing of the unit ________________________________ 71
Important information on product liability_____________ 71
Note on disposal __________________________________ 71
Guarantee declaration _____________________________ 71
CE - declaration__________________________________ 143
European service network _________________________ 144
CONTENTS