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VERSION 10/2018 ORDER NUMBER DOC 2339321
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5.6 Overview of TwinControl Controllers 34
5.7 Principle Diagram 35
5.7.1 Controller 1 / 9 / 10 for Pumps 5-60 to 35-150 35
5.7.2 Controllers 2 / 3 / 6 / 8 for Pumps 48-110 to 8-600 36
5.8 Operating Elements and Control Unit Connections 37
5.9 Pneumatic Diagram 39
5.9.1 TwinControl 1 39
5.9.2 TwinControl 2 / TwinControl 3 40
5.9.3 TwinControl 6 / TwinControl 8 41
5.9.4 TwinControl 9 / TwinControl 10 42
5.10 List of Service Functions 43
5.11 Dry Running Protection 46
5.12 Heater (option) 46
5.13 AIS Dosing System (option) 46
5.14 Automatic Electrostatic System for Electrostatic Gun GM5000 (Option) 46
5.15 Connection Kit for Gun Flush Box (Option) 47
5.16 Feed Pump (Option) 47
5.16.1 EvoMotion 5-125 Feed Pump 48
5.17 Maintenance Work on the Pumps 48
6 ASSEMBLY AND COMMISSIONING 49
6.1 Training of Assembly/Commissioning Personnel 49
6.2 Storage and Installation Conditions 49
6.3 Transportation 50
6.4 Assembly and Installation 51
6.4.1 Pneumatic Connections 52
6.4.2 Product Connections 52
6.5 Grounding 53
6.5.1 Grounding of Components on Frame or Trolley 54
6.5.2 Example of Grounding Scheme for TwinControl with Turbine 55
6.5.3 Example of Grounding Scheme for TwinControl
with Mains Power Connection (Cable) 55
6.6 Commissioning 56
6.6.1 Preparation Before Commissioning 56
6.6.2 Basic Flushing and Pressure Tightness Test 57
6.6.3 Replacing Flushing Agent with Working Media 60
6.6.4 Calibrating the System 62
7 CONTROLLER 65
7.1 Training the Operating Personnel 65
7.2 Safety Instructions 65
7.3 Operating the Control Unit 66
7.3.1 Entering Numbers [SET] 67
7.4 Password Protection and User Functions 68
7.5 Basic Functions for the Painter 69
7.6 Extended Functions with Password Protection 70
7.6.1 Calibration 74
7.6.2 Flushing Programs 75
7.6.3 AIS 77
7.6.4 Check for Leaks in A and B Fluid Section 79
7.6.5 "Batch Mode" Filling Mode 80
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