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Wintriss wpc 2000 - User Manual

Wintriss wpc 2000
250 pages
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WPC 2000
®
Wintriss Clutch/Brake Control
1128500
Rev. P November 2015
UserUserUser
ManualManualManual
User
Manual
Tech Support Hotline 800-586-8324 8-5 EST
www.wintriss.com
®
®
Wintriss Controls Group, LLC
100 Discovery Way
Unit 110
Acton MA 01720 USA
Phone (800) 586-8324
Fax (978) 263-2048
PRINTED IN USA DA70481

Table of Contents

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Wintriss wpc 2000 Specifications

General IconGeneral
BrandWintriss
Modelwpc 2000
CategoryController
LanguageEnglish

Summary

Chapter 1. Introduction

Standard Features

Explanation of key features like Interrupted Stroke, Customized Status Codes, and Brake Monitor.

Specifications

Chapter 2. Installation

Installation Guidelines

Guidelines for wiring, conduit usage, grounding, and component connections.

Connecting AC Wiring

Detailed steps for making AC power wiring connections to the enclosure.

Installing a Dual Safety Valve

Procedures and safety warnings for installing the Dual Safety Valve close to the clutch/brake.

Installing Operator Station(s)

Guidance on selecting the optimal location and mounting the operator station.

Installing a Light Curtain

Procedures for mounting and wiring light curtains for point-of-operation guarding.

Installing Shadow Light Curtains

Wiring connections and jumper settings for Shadow VII and Shadow 8 light curtains.

Installing the Resolver

Guidance on designing the drive method and precautions for installing the resolver.

Wiring the Resolver

Procedures for connecting the resolver cable to the WPC 2000 Main Processor board.

Installing the Overrun Limit Switch

How the overrun limit switch monitors the resolver and stops the press on failure.

Wiring WPC 2000 User Inputs

Connecting auxiliary press functions to WPC 2000 user inputs for monitoring and protection.

Wiring a Foot Switch

Connecting the Foot Switch, including safety requirements and firmware.

Installing a One-hand Control

Requirements and modes for installing and using the One-hand Control option.

Wiring a One-hand Control to WPC 2000

Making wiring connections to both the Operator Station and WPC 2000 Main Processor board.

Installing Revised Firmware in WPC 2000

Steps for recording settings, powering down, and replacing firmware chips.

Installation Verification

Performing verification tests to ensure correct installation and operation before setup.

Checking Safeguarding Devices

Verifying the proper installation and operation of all safeguarding devices.

Checking Dual Safety Valve (DSV) Wiring

Procedure to verify the correct wiring and operation of the Dual Safety Valve.

Checking the Emergency-stop Circuit

Testing the emergency-stop button and associated circuit for proper function.

Chapter 3. Initialization, Setup, and Checkout

Viewing and Setting Press Parameters

Overview of viewable and settable press parameters like speed, angle, and timing.

System Initialization and Resolver Setup

Steps for initial system setup, including setting TDC and powering on.

Setting Overrun Sensor and Top-stop Angles

Installing the magnet, setting Top-stop angle, and adjusting angles for sensors.

Setting the Auto Carry-up Angle

Setting the Auto Carry-up Angle to ensure hazardous openings are smaller than 1/4 inch.

Brake Monitor Setup and Testing

Procedures for running brake monitor tests and making necessary settings.

90° Stop Time Test and Safety Distance Calculation

Performing tests and calculating safety distance using ANSI and OSHA formulas.

Configuring Press Option Switches

How to configure system parameters using the S101 and S102 switch blocks.

Final Checkout and Verification

Performing final verification and checkout tests to ensure correct setup.

System and Component Tests

Testing core system functions and components like power supply and light curtains.

Chapter 4. Operation

Responding to an Interrupted Stroke

What happens when a stroke is stopped before completion and how to clear it.

Operating the Press in Inch Mode

Instructions for operating the press in Inch mode, including safety and production considerations.

Operating the Press in Single-stroke Mode

Instructions for operating the press in Single-stroke mode with different control options.

Operating the Press in Continuous Mode

Instructions for operating the press in Continuous mode with different control options.

Chapter 5. Troubleshooting

Light Curtain Faults

Common faults related to light curtain performance and troubleshooting steps.

Appendix C. Option 1 User Inputs

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