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Wintriss WPC 1000 User Manual

Wintriss WPC 1000
235 pages
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WPC 1000
®
Wintriss Clutch/Brake Control
1125100
Rev. R August 2015
UserUserUser
ManualManualManual
User
Manual
Tech Support Hotline 800-586-8324 8-5 EST
www.wintriss.com
®
®
Wintriss Controls Group, LLC
100 Discovery Way
Unit 110
Acton MA 01720 USA
Phone (800) 586-8324
Fax (978) 263-2048
PRINTED IN USA DA69447

Table of Contents

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Wintriss WPC 1000 Specifications

General IconGeneral
Number of Outputs16
Input Voltage120/240 VAC
Frequency50/60 Hz
Safety StandardsUL, CE
Output TypeRelay
CommunicationRS-232, RS-485

Summary

WPC 1000 Installation and Usage Safety Requirements

Critical Safety Warnings for Installation

Covers dangers of press types, safeguarding, operator counts, and non-safety outputs.

General Safeguarding and Operational Warnings

Addresses hazards like improper safeguarding and misuse of outputs.

WPC 1000 User Manual Revision R Updates

Mounting Dimensions for Enclosure

Notes on revised mounting dimensions for the WPC 1000 enclosure.

WPC 1000 Manual Navigation and Warranty

How to Use This Manual

Explains the document's structure and chapter content.

Understanding Highlighted Information Symbols

Defines DANGER, WARNING, CAUTION, and NOTICE symbols.

Wintriss Product Warranty Information

Details Wintriss's warranty for electronic controls and software products.

Chapter 1: Introduction to the WPC 1000 System

WPC 1000 System Overview and Components

Describes the system, its components like Resolver, Enclosure, and Operator Station.

Displays and Key Features

Explains standard and optional displays and key system features.

WPC 1000 Standard and Optional Features

Details standard features and optional enhancements like counter/clock display.

WPC 1000 Technical Specifications

Provides detailed technical specifications for the WPC 1000 system.

Chapter 2: WPC 1000 Installation Guide

General Installation Safety and Guidelines

Critical safety warnings and best practices for installation procedures.

Component Installation and Wiring

Procedures for installing and wiring major system components.

Wiring Specific Features and Options

Instructions for wiring User Inputs, Auxiliary Output, Micro-inch, and Light Curtains.

Firmware Installation and Verification

Steps for installing firmware and performing installation verification tests.

Display and Switch Installation Procedures

Procedures for mounting and wiring displays and selector switches.

Cable Installation and Management

Guidance on installing display cables, including multicolored and shielded types.

Chapter 3: WPC 1000 Initialization and Setup

Viewing and Setting Press Parameters

Accessing and configuring parameters like crankshaft angle, stopping time, and limits.

System Initialization and Resolver Zeroing

Performing the initial setup procedure for the WPC 1000 system.

Setting Key Operational Angles and Times

Configuring Auto Carry-up Angle, Top-stop Angle, and Stop-time Limit.

Brake Monitor Tests and Safety Distance Calculations

Testing brake performance and calculating safety distances.

Configuring Press Option Switches

Setting various features using DIP switches on the control board.

Final Checkout Procedures Checklist

Performing tests to verify correct installation and setup before operation.

Testing Operational Modes and Controls

Testing Single-stroke, Continuous, and Bar modes with various controls.

Chapter 4: Operating the WPC 1000 System

General Operation Safety and Status Messages

Safety warnings and explanation of status messages like "Loc".

Responding to Stroke Interruption and Warnings

Procedures for handling interrupted strokes and brake warnings.

Stroke Counter and Preset Value Management

Viewing, resetting, and setting the stroke counter and preset values.

Operating the Press in Different Modes

Instructions for Inch, Single-stroke, Continuous, and Bar modes.

Mode-Specific Operation Details

Specific operating procedures for Two-hand, One-hand, and Foot controls.

Multiple Operator Stations Configuration

Considerations and setup for using multiple operator stations.

Chapter 5: Troubleshooting WPC 1000 Issues

Responding to WPC 1000 Fault Codes

How to interpret and clear fault codes displayed by the WPC 1000.

Common Fault Categories and Diagnosis

Details on Lockout, Brake Monitor, Stop Time Exceeded, and Processor faults.

Component and Circuit Specific Faults

Troubleshooting failures in resolvers, inputs, DSV, and light curtains.

Setting-Related Fault Resolution

Resolving faults due to incorrect top-stop or overrun sensor settings.

Appendix A: OSHA and ANSI Standards for Safeguarding

OSHA Regulation 1910.217 Extracts

Relevant sections of OSHA regulation 1910.217 concerning press safety.

ANSI Standards for Presence-sensing Devices and Two-hand Controls

Relevant extracts from ANSI standards for safeguarding devices and controls.

Appendix B: User-built Operator Station Specifications

Operator Station Safety and Design Requirements

Safety requirements and design specifications for custom operator stations.

Operator Station Switch Specifications

Detailed specifications for run, E-stop, top-stop, and prior act switches.

Appendix C: WPC 1000 Control Board Identification

Identifying Old vs. New Control Boards

How to differentiate between older and newer WPC 1000 control boards.

Glossary of WPC 1000 Technical Terms

Key Technical Terms and Definitions

Definitions of technical terms used throughout the manual.

Wintriss Product Manuals Reference

Documentation for Wintriss Products

List of available installation and user manuals for Wintriss products.

Related product manuals