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wsm L503 - Troubleshooting

wsm L503
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1-S1
L3130 · L3430 · L3830 · L4630 · L5030, WSM
ENGINE
1. TROUBLESHOOTING
W1014322
Symptom Probable Cause Solution
Reference
Page
Engine Does Not
Start
No fuel
Air in the fuel system
Water in the fuel system
Fuel pipe clogged
Fuel filter clogged
Excessively high viscosity of fuel or engine oil
at low temperature
Fuel with low cetane number
Fuel leak due to loose injection pipe retaining
nut
Incorrect injection timing
Fuel camshaft worn
Injection nozzle clogged
Injection pump malfunctioning
Seizure of crankshaft, camshaft, piston,
cylinder or bearing
Compression leak from cylinder
Improper valve timing
Piston ring and cylinder worn
Excessive valve clearance
Replenish fuel
Bleed
Change fuel and
repair or replace fuel
system
Clean
Change
Use the specified fuel
or engine oil
Use the specified fuel
Tighten nut
Adjust
Replace
Clean
Repair or replace
Repair or replace
Replace head
gasket, tighten
cylinder head screw,
glow plug and nozzle
holder
Correct or replace
timing gear
Replace
Adjust
G-7, 8
G-34
G-31
G-7, 8
G-7, 8
1-S29
1-S64
1-S37
1-S32
1-S37, S39,
S42
1-S29, S30
1-S36
1-S39
1-S27
Starter Does Not Run Battery discharged
Starter malfunctioning
Main switch malfunctioning
Safety switches improperly adjusted or
defective
Starter relay defective
Wiring disconnected
Electronic instrument panel connector
disconnected
Charge
Repair or replace
Repair or replace
Repair or replace
Replace
Connect
Connect
G-25
9-S41
9-S33, 34
9-S35
9-S37
Engine Revolution Is
Not Smooth
Fuel filter clogged or dirty
Air cleaner clogged
Fuel leak due to loose injection pipe retaining
nut
Injection pump malfunctioning
Incorrect nozzle injection pressure
Injection nozzle stuck or clogged
Governor malfunctioning
Change
Clean or change
Tighten nut
Repair or replace
Adjust
Repair or replace
Repair
G-31
G-22
1-S29
1-S32
1-S65
1-S29
Either White or Blue
Exhaust Gas Is
Observe
Excessive engine oil
Piston ring and cylinder worn or stuck
Incorrect injection timing
Deficient compression
Reduce to the
specified level
Repair or replace
Adjust
Adjust top clearance
G-7, 8
1-S40
1-S64
1-S28
KiSC issued 02, 2007 A

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