Yamaha SRX700D - User Manual

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SRX700D

SRX700SD

SERVICE MANUAL

MANUEL D’ATELIER

INSTRUKTIONSBOK

8DN-28197-J0

981036

Table of Contents

Default Chapter6
- Default Chapter6
- Chapter 1. General Information22
Machine Identification22
- Frame Serial Number22
- Engine Serial Number22
Important Information24
- All Replacement Parts24
- Viktig Information25
- Gaskets, Oil Seals, and O-Rings26
- Lock Washers/Plates and Cotter Pins26
- Bearing and Oil Seals26
- Circlips26
- Loctite26
- Preparation for Removal and Disassembly24
Special Tools28
- For Tune up28
- For Engine Service30
- For Power Train Service30
- For Carburetion Service32
- For Electrical Service32
- Chapter 234
- Periodic Inspection and Adjustment34
Introduction34
- Spark Plugs40
Periodic Maintenance Table34
Engine40
- Oil Pump42
- Air Bleeding42
- Fuel Line Inspection44
- Cooling System46
  - Coolant Replacement46
  - Air Bleeding (Cooling System)50
- Carburetor Synchronization54
- Engine Idle Speed Adjustment54
- Throttle Cable Freeplay Adjustment56
- Throttle Override System (TORS) Check58
- Starter (Choke) Cable Freeplay Adjustment60
- Exhaust System Inspection60
- Heat Shield Clamp Replacement62
- Yamaha Power Valve System (Y.p.V.s.) Adjustment64
- Yamaha Power Valve System (Y.p.V.s.) Pre-Season Checks66
- Sheave Distance and Offset Adjustment72
Power Train72
- Drive V-Belt76
- Engagement Speed Check80
- Parking Brake Pad Inspection80
- Parking Brake Adjustment80
- Brake Lever Adjustment82
- Brake Fluid Level Inspection84
- Brake Pad Inspection84
- Brake Hose Inspection86
- Air Bleeding (Hydraulic Brake System)86
- Track Tension Adjustment94
- Slide Runner Inspection96
Chassis98
- Ski/Ski Runner98
- Steering System98
- Freeplay Check/Toe-Out Adjustment98
- Lubrication102
  - Brake Lever, Throttle Lever and Throttle Cable End Lubrication102
  - Front and Rear Suspension Lubrication102
Electrical104
- Headlight Beam Adjustment104
- Carburetor Tuning106
- Gear Selection126
- Snowmobile High Altitude Tuning136
- Front Suspension140
  - Spring Preload140
  - Damping Force142
- Rear Suspension144
  - Stopper Band144
  - Rear Suspension-Full Rate148
- Chapter 3. Chassis152
Steering152
- Steering Inspection156
- Steering Installation158
Ski162
- Ski Inspection164
- Front Suspension Removal166
- Front Suspension - Handling Notes168
- Front Suspension Inspection168
- Front Suspension Installation172
- Ski Spindle Camber174
- Ski Alignment176
- Chapter 4. Power Train178
Primary Sheave and Drive V-Belt178
- Primary Sheave Disassembly180
- Primary Sheave Removal182
- Primary Sheave Inspection184
- Rivet Replacement Steps186
- Primaty Sheave Assembly188
- Primary Sheave Installation192
Secondary Sheave194
- Secondary Sheave Disassembly196
- Disassembly198
- Secondary Sheave Inspection198
- Inspection199
  - Secondary Sheave Assembly200
  - Secondary Sheave Installation202
- Installation204
- Secondary Sheave Adjustment204
Drive Chain Housing206
- Drive Chain Housing Inspection208
- Drive Chain Housing Installation212
- Jackshaft Diagram214
- Jackshaft Inspection216
- Jackshaft and Drive Chain Housing Installation218
- Brake Diagram220
- Brake Pad Replacement222
- Brake Caliper Disassembly230
- Brake Caliper Inspection and Repair230
- Brake Caliper Assembly232
- Brake Caliper Installation232
- Chapter 5. Engine254
  - Exhaust Assembly Installation258
  - Removal258
    - Engine Assembly Diagram262
    - Engine Removal262
Engine Assembly264
- Engine Inspection264
- Engine Installation264
- Cylinder Head and Cylinder Removal266
- Removal270
Ac Magneto299
- Removal300
- Removal308
  - Recoil Starter Installation310
  - Power Valve System (YPVS) Removal312
Yamaha Power Valve System (Y.p.V.s.)312
- Y.P.V.S. Disassembly314
- Power Valve System (YPVS) Assembly316
- Power Valve System (YPVS) Inspection316
- Removal316
  - Power Valve System (YPVS) Installation318
  - Heat Exchanger Removal322
- Chapter 6. Cooling System322
- Chapter 7336
- Chapter 8. Electrical362
  - Inspecting a Switch Shown in the Manual362
Switch Inspection362
- Ignition System Circuit Diagram364
- Ignition System Troubleshooting366
- No Spark or Weak Spark366
- AC Magneto Check370
- Ignition Coil370
- Spark Plug Cap370
  - Spark Plug Check372
  - Throttle Override System (TORS)372
- Carburetor Switch374
- Handlebar Switch (Right)374
- Condenser376
- Main Switch376
- Emergency Engine Starting378
  - Lighting System Circuit Diagram380
  - Lighting System Troubleshooting382
  - Bulbs384
- Headlight Beam Switch384
  - Headlight Relay Inspection386
  - Load Control Relay Inspection386
  - Signal System Circuit Diagram388
  - Brake Light Does Not Come on390
  - Signal System Troubleshooting390
  - Water Temperature/Oil Level Indicator Lights Do Not Come on391
  - Fuel Meter Does Not Operate392
- Brake Light Switch400
- Tail/Brake Light Bulb400
- Water Temperature Sensor402
- Fuel Sender404
- Oil Level Switch404
  - Grip Warmer System Circuit Diagram406
  - Grip Warmer Does Not Operate408
  - Grip Warmer System Troubleshooting408
- Grip and Thumb Warmer Coil412
- Variable Resistor412
- Power Valve System (YPVS) Circuit Diagram414
Yamaha Power Valve System (Y.p.V.s.)414
- Power Valve System (YPVS) Troubleshooting416
- Servomotor Does Not Move416
- Servomotor Removal and Inspection418
Fault Location Table420
- Chapter 9. Specifications426
General Specifications426
Maintenance Specifications428
- Engine428
- Power Train431
- Chassis435
- Electrical436
- High Altitude Settings438
- Tightening Torques439
General Torque Specifications443
- Cable Routing Diagram480
- Cable Routing481
- Wiring Diagram495
Definition of Units443
Caracteristiques D'entretien456
- Reglage pour Haute Altitude456
- Couple de Serrage457
Specifications Generales de461
Couple461
Definition des Unites461

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Yamaha SRX700D Specifications

General

Brand	Yamaha
Model	SRX700D
Category	Offroad Vehicle
Language	English

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