FRONT FORK
4-43
10.After filling, pump the damper assembly “1”
slowly up and down more than 10 times to
distribute the fork oil.
11.While protecting the damper assembly “1”
with a cloth and compressing fully, allow ex-
cessive oil to overflow on the base valve
side.
ECA32D1010
Take care not to damage the damper assem-
bly.
12.Allow the overflowing oil to escape at the
hole “a” in the damper assembly.
The overflow measures about 8 cm
3
(0.27 US
oz, 0.28 lmp.oz).
13.Check:
• Damper assembly smooth movement
Tightness/binding/rough spots Repeat
the steps 1 to 12.
14.Install:
• Dust seal “1”
• Oil seal clip “2”
• Oil seals “3”
• Washer “4”
• Outer tube bushing “5”
(to the inner tube “6”)
ECA32D1010
Make sure that the numbered side of the oil
seal faces bottom side.
• Apply the lithium soap base grease on the
dust seal lip and oil seal lip.
• Apply the fork oil on the inner tube.
• When installing the oil seal, use vinyl seat “a”
with fork oil applied to protect the oil seal lip.
Cap bolt wrench
90890-01500
YM-01500
Cap bolt ring wrench
90890-01501
YM-01501
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